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Hamworthy Wessex ModuMax mk3 WM254/762V User Manual

Hamworthy Wessex ModuMax mk3 WM254/762V
68 pages
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Wessex ModuMax mk3 Boilers
Condensing
Fully Modulating, Pre-Mix, Gas Fired,
Modular Boilers for Heating and
Domestic Hot Water Installations
Installation, Commissioning and Servicing
Instructions
Models– 97, 116,
147, 196 & 254
NATURAL GAS I2H
LPG Propane I3P
IMPORTANT NOTE
THESE INSTRUCTIONS MUST BE READ
AND UNDERSTOOD BEFORE INSTALLING,
COMMISSIONING, OPERATING OR
SERVICING EQUIPMENT
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Hamworthy Wessex ModuMax mk3 WM254/762V Specifications

General IconGeneral
Fuel TypeNatural Gas
Max. Gross Heat Input (kW)254
Operating Pressure6 bar
Output254 kW
DimensionsWidth: 600mm
Boiler TypeModulating Condensing Boiler

Summary

INTRODUCTION

Installation and System Requirements

Covers installation by competent persons, regulations, gas suitability, and system connections.

SITE LOCATION AND PREPARATION

Gas Supply Installation

Details gas supply connection, testing, purging, and pressure requirements.

Flueing Requirements

Covers flue termination, routing, construction, and condensation management.

Electrical Supply Installation

Details earthing, wiring, isolators, and supply requirements per regulations.

PRE-COMMISSIONING

Gas Supply Checks

Ensures gas installation is tested, purged, and certified before boiler operation.

Pipework, Valves, and Pump Checks

Confirms correct pipework, valve status, pump operation, and system water quality.

Flue System Checks

Ensures the flue system is correctly designed, installed, and clear.

Electrical Checks

Verifies correct electrical connections, isolation, and external controls.

CHECKS PRIOR TO LIGHTING

Gas System Leak Check

Procedure for checking the boiler's gas system for leaks before lighting.

Pre-Lighting Checks

Lists essential checks like gas/electrical supply, component tightness, and sensor insertion.

INITIAL LIGHTING

Boiler Firing Procedure

Step-by-step guide for initiating the boiler's ignition sequence.

Controls Operation Overview

Explains the Navistem controller interface, functions, and settings.

Ignition, Pressure & Combustion Checks

Monitors flame signal, gas pressure, and combustion parameters during firing.

FAULT FINDING

Safety Temperature Limiter

Describes the function and trip conditions of the safety temperature limiter.

SERVICING

Annual Service Procedure

Step-by-step guide for performing an annual service on boiler modules.

REPLACEMENT OF FAILED COMPONENTS

APPENDICES

Boiler Parameter Settings

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