Hansen QVRA2 User Manual

HANSEN P4
Standardized gear units
Service manual
405 EFDN f
Standardized Réducteurs de Normzahnrad- Standaard
gear units vitesse standard getriebe tandwielkasten
Service Manuel Betriebs- Bedrijfs-
manual d'entretien anleitung handboek
SHIPPED
WITHOUT
OIL
LIVRE
SANS
HUILE
GELIEFERT
OHNE
ÖL
GELEVERD
ZONDER
OLIE
ISO 9001
Carefully
read this
manual
before
installing the
gear unit.
Lisez
attentivement
ce manuel
avant
d'installer le
réducteur.
Lesen Sie
diese
Betriebs-
anleitung vor
dem Einbau
des Getriebes
bitte sorg-
fältig durch.
Lees
zorgvuldig dit
bedrijfshand-
boek
vooraleer de
tandwielkast
te installeren.
Carefully read this manual
before installing the gear unit.
405 EFDN f
Standardized Réducteurs de Normzahnrad- Standaard
gear units vitesse standard getriebe tandwielkasten
Service Manuel Betriebs- Bedrijfs-
manual d'entretien anleitung handboek
SHIPPED
WITHOUT
OIL
LIVRE
SANS
HUILE
GELIEFERT
OHNE
ÖL
GELEVERD
ZONDER
OLIE
ISO 9001
Carefully
read this
manual
before
installing the
gear unit.
Lisez
attentivement
ce manuel
avant
d'installer le
réducteur.
Lesen Sie
diese
Betriebs-
anleitung vor
dem Einbau
des Getriebes
bitte sorg-
fältig durch.
Lees
zorgvuldig dit
bedrijfshand-
boek
vooraleer de
tandwielkast
te installeren.
405 EFDN f
Standardized Réducteurs de Normzahnrad- Standaard
gear units vitesse standard getriebe tandwielkasten
Service Manuel Betriebs- Bedrijfs-
manual d'entretien anleitung handboek
SHIPPED
WITHOUT
OIL
LIVRE
SANS
HUILE
GELIEFERT
OHNE
ÖL
GELEVERD
ZONDER
OLIE
ISO 9001
Carefully
read this
manual
before
installing the
gear unit.
Lisez
attentivement
ce manuel
avant
d'installer le
réducteur.
Lesen Sie
diese
Betriebs-
anleitung vor
dem Einbau
des Getriebes
bitte sorg-
fältig durch.
Lees
zorgvuldig dit
bedrijfshand-
boek
vooraleer de
tandwielkast
te installeren.
405 Ef

Hansen QVRA2 Specifications

General

Brand	Hansen
Model	QVRA2
Category	DC Drives
Language	English

Summary

QUICK REFERENCE

Precautions upon Reception and During Storage

Precautions During Installation

Precautions to take during the installation process.

Precautions During Installation, Continuation

Further precautions for installation.

Precautions During Start Up

Precautions to take during the start-up phase.

Precautions During Normal Operation

MAINTENANCE ISSUES

Maintenance Table

Table detailing periodical inspection frequencies.

GENERAL

2.1. GENERAL INSTRUCTIONS

2.1.2. Security

Safety precautions and information.

2.1.2.3. Handling

Guidelines for safe and proper handling of gear units.

2.1.2.4. Installation

Responsibilities and checks for gear unit installation.

2.1.2.6. Fire

Precautions and procedures related to fire hazards.

2.1.2.7. Electricity

Safety measures regarding electrical connections and maintenance.

2.1.2.10. Maintenance

Procedures for maintenance during and outside warranty.

HANDLING

5.1. LIFTING EYE NUTS WITH BOLTS ATTACHED TO THE GEAR UNIT

Specifications for lifting eye nuts and bolts.

5.2. DIRECTION OF LIFTING FORCE FOR EYE NUTS (WITH BOLTS)

INSTALLATION

6.1. FITTING OF ACCESSORIES

6.2. COUPLINGS MOUNTED ON THE SHAFT ENDS OF THE GEAR UNIT – CORROSION PROTECTION

6.3. EXTERNAL LOADS

6.4. ERECTION

6.4.1. Levelling

6.4.2. Alignment

Guidelines for accurate gear unit alignment.

6.4.2.1. Connection gear unit - machine: allowable misalignment at the low speed shaft (except for single stage gear units)

6.4.2.2. Connection motor - gear unit: allowable misalignment at the high speed shaft (including all shaft ends of single stage gear units)

6.5. SECURING OF SOLID SHAFT GEAR UNITS

6.5.1. Tightening torques for steel bolts grade 8.8

6.5.2. Tightening torques for stainless steel bolts grade 80

6.6. SECURING OF HOLLOW SHAFT GEAR UNITS

6.6.1. Hollow shaft gear unit with shrink disc connection

6.6.2. Hollow shaft gear unit with keyway connection

LUBRICATION

7.3. OIL SELECTION

Guidelines for selecting the correct oil.

7.4. OIL QUANTITY

7.5. THE FIRST OIL FILLING

Procedures for the initial oil filling.

7.6. GREASE SELECTION

7.8. OIL DRAINING

BACKSTOPS

START UP

11.1. ALL GEAR UNITS

General start-up checks for all gear units.

11.2. GEAR UNITS EQUIPPED WITH A BACKSTOP

Checks for gear units with backstops.

MAINTENANCE

12.1. INSPECTION AND MAINTENANCE

General inspection and maintenance procedures.

12.2. OIL CHANGE AND REGREASING THE LUBRICATION POINTS

Procedures for oil changes and regreasing.

12.2.1. General directives

General directives for oil change and regreasing.

12.2.2. Oil change and regreasing

Detailed steps for oil change and regreasing.

12.3. OIL SAMPLE

12.6. EXTENDED PERIODS OF STANDSTILL

12.8. REPAIRS

GREASE QUANTITIES FOR REGREASING

LUBRICANTS

14.1. MINERAL OILS AND GREASES

Table of recommended mineral oils and greases.

14.2. POLYALPHA-OLEFINE BASED SYNTHETIC OILS AND SUITABLE GREASE

Table of recommended synthetic oils and greases.