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Hansen P4 Series User Manual

Hansen P4 Series
44 pages
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HANSEN P4
Standardized gear units
Service manual
405 EFDN f
Standardized Réducteurs de Normzahnrad- Standaard
gear units vitesse standard getriebe tandwielkasten
Service Manuel Betriebs- Bedrijfs-
manual d'entretien anleitung handboek
SHIPPED
WITHOUT
OIL
LIVRE
SANS
HUILE
GELIEFERT
OHNE
ÖL
GELEVERD
ZONDER
OLIE
ISO 9001
Carefully
read this
manual
before
installing the
gear unit.
Lisez
attentivement
ce manuel
avant
d'installer le
réducteur.
Lesen Sie
diese
Betriebs-
anleitung vor
dem Einbau
des Getriebes
bitte sorg-
fältig durch.
Lees
zorgvuldig dit
bedrijfshand-
boek
vooraleer de
tandwielkast
te installeren.
Carefully read this manual
before installing the gear unit.
405 EFDN f
Standardized Réducteurs de Normzahnrad- Standaard
gear units vitesse standard getriebe tandwielkasten
Service Manuel Betriebs- Bedrijfs-
manual d'entretien anleitung handboek
SHIPPED
WITHOUT
OIL
LIVRE
SANS
HUILE
GELIEFERT
OHNE
ÖL
GELEVERD
ZONDER
OLIE
ISO 9001
Carefully
read this
manual
before
installing the
gear unit.
Lisez
attentivement
ce manuel
avant
d'installer le
réducteur.
Lesen Sie
diese
Betriebs-
anleitung vor
dem Einbau
des Getriebes
bitte sorg-
fältig durch.
Lees
zorgvuldig dit
bedrijfshand-
boek
vooraleer de
tandwielkast
te installeren.
405 EFDN f
Standardized Réducteurs de Normzahnrad- Standaard
gear units vitesse standard getriebe tandwielkasten
Service Manuel Betriebs- Bedrijfs-
manual d'entretien anleitung handboek
SHIPPED
WITHOUT
OIL
LIVRE
SANS
HUILE
GELIEFERT
OHNE
ÖL
GELEVERD
ZONDER
OLIE
ISO 9001
Carefully
read this
manual
before
installing the
gear unit.
Lisez
attentivement
ce manuel
avant
d'installer le
réducteur.
Lesen Sie
diese
Betriebs-
anleitung vor
dem Einbau
des Getriebes
bitte sorg-
fältig durch.
Lees
zorgvuldig dit
bedrijfshand-
boek
vooraleer de
tandwielkast
te installeren.
405 Ef
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Hansen P4 Series Specifications

General IconGeneral
BrandHansen
ModelP4 Series
CategoryDC Drives
LanguageEnglish

Summary

Scope of the Service Manual

General Instructions

Essential instructions for safe and proper operation.

Warranty Terms

Details on the warranty conditions for gear units.

Security Precautions

Safety measures and risk avoidance guidelines.

General Information and Safety

Handling Procedures

Safe and proper procedures for handling gear units.

Installation Safety

Safety considerations and steps for gear unit installation.

Temperature and Heat Management

Managing gear unit temperature and heat dissipation.

Fire Safety

Precautions and procedures related to fire hazards.

Electrical Safety

Electrical safety precautions during maintenance.

Noise and Vibration Control

Managing noise and vibration emissions from the drive group.

Gear Unit as Machine Component

Integrating gear units into larger machine systems.

Maintenance Guidelines

General guidelines for performing maintenance activities.

General Specifications and Identification

General Specifications Overview

Overview of general technical specifications and data.

Unit Identification

Information on unit identification and nameplates.

Shipping Procedures

Shipping Conditions

Details on how gear units are shipped.

Painting Specifications

Information on the standard painting of gear units.

Preservation Methods

Preservation methods for transport and storage.

Storage Guidelines

Short Term Indoor Storage

Procedures for short-term indoor storage of gear units.

Long Term Storage Procedures

Procedures for long-term storage of gear units.

Handling and Lifting

Lifting Eye Nuts with Bolts

Details on lifting eye nut specifications and usage.

Lifting Force Direction for Eye Nuts

Correct application of lifting forces for eye nuts.

Lifting with Four Lifting Points

Procedures for lifting gear units with four lifting points.

Installation Procedures

Fitting Accessories

How to fit accessories like couplings onto shafts.

Coupling Corrosion Protection

Corrosion protection for shaft-mounted couplings.

External Load Management

Managing external loads acting on the gear unit.

Erection and Alignment

Procedures for mounting and setting up the gear unit.

Low Speed Shaft Alignment

Allowable misalignment for low speed shaft connections.

High Speed Shaft Alignment

Allowable misalignment for motor-gear unit high speed shaft.

Flexible Gear Coupling Alignment

Alignment considerations for flexible gear couplings.

Securing Solid Shaft Units

How to securely mount solid shaft gear units.

Steel Bolt Torque Settings (Grade 8.8)

Specified tightening torques for steel bolts (grade 8.8).

Stainless Steel Bolt Torque Settings (Grade 80)

Specified tightening torques for stainless steel bolts (grade 80).

Securing Hollow Shaft Units

Procedures for securing hollow shaft gear units.

Shrink Disc Connection Mounting

Mounting hollow shaft units with shrink disc.

Axial Load Securing

Securing gear units against axial loads.

Shrink Disc Dismounting

Steps for dismounting shrink discs.

Component Cleaning and Greasing

Cleaning and greasing procedures for components.

Keyway Connection Mounting

Mounting hollow shaft units with keyway connection.

Keyway Connection Securing

Securing keyway connected units.

Keyway Connection Dismounting

Steps for dismounting keyway connected units.

Torque Arm Mounting

How to mount the torque arm.

Lubrication After Installation

Lubrication steps after installation is complete.

Lubrication Principles and Methods

Splash Lubrication

Standard splash lubrication for gear units.

Forced Feed Lubrication

Lubrication using forced feed systems.

Circulation Lubrication

Details on circulation lubrication systems.

Pressure Lubrication

Details on pressure lubrication systems.

Instrumentation and Settings

Instrumentation and settings for lubrication systems.

Oil Selection Guide

Guidelines for selecting appropriate oils.

Oil Quantity Determination

Determining and checking oil quantities.

First Oil Filling Procedure

Procedures for initial oil filling.

Grease Selection Guide

Guidelines for selecting greases.

Grease Lubrication Points

Locating and using grease lubrication points.

Oil Draining Procedure

Procedures for draining oil.

Ventilation System

Ventilation and breather system.

Cooling Systems and Backstops

Oil-to-Air Coolers

Information on oil-to-air cooling systems.

Additional Water Cooling

Procedures for water cooling systems.

Oil-to-Water Coolers

Details on oil-to-water coolers.

Cooling Coils Information

Information on cooling coils.

Backstop Inspection

Inspection and maintenance of backstops.

Integrated Backstop Maintenance

Maintenance for integrated backstops.

Start-Up Procedures

Start-Up for All Gear Units

General start-up checks for all gear units.

Start-Up with Backstops

Specific start-up checks for units with backstops.

Start-Up with Heaters

Start-up procedures for units with heaters.

Units with Forced Feed Lubrication

Specifics for units with forced feed lubrication.

Two-Speed Motor Units

Start-up for units with two-speed motors.

Maintenance and Inspection

General Inspection and Maintenance

General inspection and maintenance procedures.

Oil Change and Regreasing

Procedures for oil changes and regreasing.

Detailed Oil Change and Regreasing

Detailed steps for oil changes and regreasing.

Oil Sample Procedure

Procedures for taking oil samples.

Heater Cleaning

Maintenance of heaters.

OIL-LOCK™ System

Information on the OIL-LOCK system.

OIL-GUARD™ System

Information on the OIL-GUARD system.

Extended Standstill Protection

Procedures for extended periods of inactivity.

Service and After-Sales Support

How to get service and information.

Repair Guidelines

Guidelines for repair procedures.

Grease Quantities for Regreasing

Grease Quantity for Labyrinth Seals

Grease quantities for labyrinth seals.

Lubricants

Mineral Oils and Greases

Recommended mineral oils and greases.

Synthetic Oils and Greases

Recommended synthetic oils and greases.

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