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Hansen P4 Service Manual

Hansen P4
47 pages
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Standardized gear units
Service manual
Redutores padronizados
Manual de Serviço
Conteúdo ver pagina 25
A
n Invensys compan
y
405 EPT
d
SM2000
Português (Brasil)
SHIPPED
WITHOUT OIL
DESPACHADA
SEM ÓLEO
NEW
INSTUCTIONS
are indicated by a
grey bar in the
margin
NOVAS
INSTRUÇÕES
Marcadas por
barra
cinza na
margem

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Hansen P4 Specifications

General IconGeneral
ModelP4
Number of Cylinders4
TypeReciprocating
Power SourceElectric
MaterialCast Iron
RefrigerantR22

Summary

1. GENERAL

1.1. GENERAL INSTRUCTIONS

Essential guidelines for safe and proper operation of the gear unit.

1.1.1. Warranty

Details regarding the warranty coverage and conditions for the gear unit.

1.1.2. Safety

Critical safety precautions and user responsibilities for operating the gear unit.

1.2. GENERAL SPECIFICATIONS

Specifications such as dimensions, weight, and connecting diagrams.

2. SHIPPING

2.1. SHIPPING CONDITIONS

Conditions and packaging details for gear unit shipment.

2.2. PAINTING

Information about the standard external paint used on the gear units.

2.3. PRESERVATION

Details on the rust prevention measures applied to the gear unit.

3. STORAGE

3.1. SHORT TERM STORAGE

Guidelines for storing gear units for short periods.

3.2. LONG TERM STORAGE

Procedures for storing gear units for extended periods.

5. INSTALLATION

5.1. FITTING OF ACCESSORIES

Details on fitting accessories to the gear unit shafts.

5.2. EXTERNAL LOADS

How to manage external loads acting on the gear unit.

5.3. ERECTION

Procedures for correctly erecting and aligning the gear unit.

5.3.1. Levelling

Instructions for ensuring the gear unit is mounted level.

5.3.2. Alignment

Steps for accurately aligning the gear unit with machinery.

5.4. SECURING OF SOLID SHAFT GEAR UNIT

Method for securely mounting solid shaft gear units onto foundations.

5.5. SECURING OF HOLLOW SHAFT GEAR UNITS

Procedures for securing hollow shaft gear units.

5.5.1 Hollow shaft gear unit with shrink disc connection

Procedure for mounting hollow shaft gear units using a shrink disc.

5.5.2 Hollow shaft gear unit with keyway connection

Procedure for mounting hollow shaft gear units with a keyway connection.

5.5.3 Mounting of the torque arm

Instructions for mounting the torque arm to the gear unit.

6. LUBRICATION

6.1. SPLASH LUBRICATION

Explanation of the splash lubrication system for gear units.

6.2. FORCED FEED LUBRICATION

Details on lubrication systems using a gear pump.

6.2.1. Circulation lubrication

Description of the circulation lubrication system with integral or motor pumps.

6.2.2. Pressure lubrication

Information on the pressure lubrication system.

6.2.3. Instrumentation and settings

Details on instrumentation and settings for lubrication systems.

6.3. OIL SELECTION

Guidance on selecting the appropriate oil for the gear unit.

6.4. OIL QUANTITY

Information on the correct oil quantity for the gear unit.

6.5. THE FIRST OIL FILLING

Procedure for the initial oil filling of the gear unit.

6.6. GREASE SELECTION

Guidance on selecting the appropriate grease for lubrication points.

6.7. GREASE LUBRICATION POINTS

Identification of grease lubrication points on the gear unit.

6.8. OIL DRAINING

Instructions for draining oil from the gear unit.

6.9. VENTILATION

Information on the gear unit's ventilation system.

7. COOLING

7.1. SEPARATE AIR COOLING

Methods for cooling gear units using air.

7.1.1. Fans

Information on fans used for air cooling of gear units.

7.1.2. Air-oil coolers

Details on air-oil coolers for gear unit lubrication systems.

7.2. SEPARATE WATER COOLING

Methods for cooling gear units using water.

7.2.1. Water-oil coolers

Details on water-oil coolers for gear unit lubrication systems.

7.2.2. Cooling coils

Information on cooling coils used in gear units.

8. BACKSTOPS

8.1.STANDARD BACKSTOP INTEGRATED IN THE GEAR UNIT

Description of standard backstops integrated within the gear unit.

8.2. EXTERNALLY FITTED BACKSTOP

Information on backstops fitted externally to the gear unit.

9. STARTING-UP

9.1. ALL GEAR UNITS

General procedures for starting up all types of gear units.

9.2. GEAR UNITS WITH FORCED FEED LUBRICATION

Starting procedures for gear units with forced feed lubrication.

9.3. GEAR UNIT DRIVEN BY A TWO SPEED MOTOR

Starting procedure for gear units driven by a two-speed motor.

10. MAINTENANCE

10.1. INSPECTION AND MAINTENANCE

Procedures for inspecting and maintaining gear units.

10.2. OIL CHANGE

Instructions for changing the oil in the gear unit.

10.3. GREASE LUBRICATION POINTS

Schedule for regreasing lubrication points on the gear unit.

10.4. MAINTENANCE FREE OIL-LOCK™ SEAL

Information on the maintenance-free OIL-LOCK™ seal.

10.5. EXTENDED PERIODS OF STANDSTILL

Precautions for gear units during extended periods of inactivity.

10.6 SERVICE AFTER SALES

Information on obtaining technical assistance and information.

10.7. REPAIRS

Guidelines for carrying out repairs on the gear unit.

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