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Haojue HJ110-2 User Manual

Haojue HJ110-2
170 pages
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HJ110-2/2A
95500H51121H000
https://www.motomanuals.net/
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Haojue HJ110-2 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke, air-cooled
Transmission4-speed
Fuel SystemCarburetor
Front BrakeDrum
Rear BrakeDrum
Front SuspensionTelescopic fork
Ground Clearance160 mm
Seat Height760 mm
Displacement107 cm³
Starting SystemElectric and kick

Summary

GENERAL INFORMATION

WARNING, CAUTION, AND NOTE SIGNAL WORDS

Explains the meaning of signal words used in the manual for emphasis.

GENERAL PRECAUTIONS FOR SERVICING

Outlines safety and proper procedures for motorcycle maintenance.

SERIAL NUMBER LOCATIONS

Identifies the VIN and engine serial number locations for registration.

ENGINE OIL RECOMMENDATIONS

Provides recommendations for engine oil type and viscosity based on temperature.

BREAK-IN PROCEDURE GUIDELINES

Details the recommended procedure for breaking in a new motorcycle.

FUEL AND OIL RECOMMENDATIONS

Lists recommended fuel type and octane rating.

DIMENSIONS AND CURB WEIGHT SPECIFICATIONS

Provides detailed measurements and weight of the motorcycle.

ENGINE SPECIFICATIONS

Lists key technical specifications for the engine.

TRANSMISSION SPECIFICATIONS

Lists technical specifications for the transmission system.

ELECTRICAL SPECIFICATIONS

Lists technical specifications for the electrical system.

CHASSIS SPECIFICATIONS

Lists technical specifications for the chassis components.

FLUID CAPACITIES

Lists fluid capacities for the motorcycle.

PERIODIC MAINTENANCE

MAINTENANCE SCHEDULE AND PROCEDURES

Outlines periodic service intervals and general procedures.

LUBRICATION CHART

Basic lubrication requirements for economical motorcycle operation.

BATTERY INSPECTION AND MAINTENANCE

Inspect and maintain the motorcycle battery.

AIR CLEANER MAINTENANCE

Cleaning and maintenance of the air cleaner element.

VALVE CLEARANCE ADJUSTMENT

Guide for checking and adjusting valve clearance.

SPARK PLUG INSPECTION

Instructions for inspecting and replacing the spark plug.

ENGINE OIL AND FILTER SERVICE

Procedures for checking and changing engine oil and oil strainer.

CLUTCH AND CARBURETOR SERVICE

Maintenance for clutch adjustment and carburetor settings.

THROTTLE CABLE AND FUEL SYSTEM MAINTENANCE

Adjusting throttle cable, inspecting fuel hoses and filter.

DRIVE CHAIN MAINTENANCE

Procedures for inspecting, cleaning, and lubricating the drive chain.

BRAKE SYSTEM MAINTENANCE

Maintenance and adjustment procedures for the brake system.

TIRE INSPECTION AND PRESSURE

Inspection of tire condition, wear, and pressure.

STEERING AND SUSPENSION MAINTENANCE

Inspection of steering system and front/rear absorbers.

CHASSIS AND ENGINE BOLT TORQUE

Torque checks for chassis and engine mounting hardware.

ENGINE COMPRESSION TEST

Procedure for measuring engine compression pressure.

ENGINE SERVICE

ENGINE PARTS REMOVAL AND INSTALLATION

Procedures for removing and installing engine components without removing the entire engine.

ENGINE REMOVAL AND REMOUNTING

Step-by-step guide for removing and reinstalling the engine from the chassis.

CYLINDER HEAD AND VALVE SERVICE

Removal, disassembly, inspection, and reassembly of cylinder head and valves.

CYLINDER AND PISTON SERVICE

Disassembly, inspection, and assembly of cylinder and piston components.

CLUTCH AND GEAR SHIFT SERVICE

Procedures for servicing the clutch and gear shift mechanisms.

GENERATOR, STARTING CLUTCH, AND TIMING CHAIN TENSIONER SERVICE

Maintenance for generator, starting clutch, and timing chain tensioner.

CRANKSHAFT, TRANSMISSION, AND KICK STARTER SERVICE

Service procedures for crankshaft, transmission gears, and kick starter.

SECONDARY AIR SYSTEM SERVICE

Explanation, removal, and inspection of the secondary air system.

FUEL AND LUBRICATION SYSTEM

AIR CLEANER SERVICE PROCEDURES

Removal, remounting, disassembly, and reassembly of the air cleaner.

CARBURETOR SERVICE AND ADJUSTMENT

Carburetor construction, removal, disassembly, and reassembly.

FUEL TANK REMOVAL AND REMOUNTING

Procedures for removing and reinstalling the fuel tank.

LUBRICATION SYSTEM DIAGRAM

Diagram illustrating the motorcycle's lubrication system.

CHASSIS COMPONENTS

EXTERIOR PARTS REMOVAL AND REMOUNTING

Diagrams and procedures for removing/installing exterior body panels.

HANDLEBAR SERVICE AND ADJUSTMENT

Removal and remounting procedures for the handlebar assembly.

FRONT WHEEL SERVICE AND INSPECTION

Removal, inspection, and remounting of the front wheel.

FRONT BRAKE SYSTEM SERVICE

Removal, inspection, disassembly, and assembly of the front brake.

FRONT ABSORBER SERVICE AND REASSEMBLY

Disassembly, inspection, and reassembly of the front suspension absorber.

STEERING SYSTEM SERVICE AND BEARING REPLACEMENT

Removal, bearing replacement, and reassembly of the steering system.

REAR WHEEL SERVICE AND INSPECTION

Removal, inspection, disassembly, and reassembly of the rear wheel.

REAR SWING ARM AND REAR ABSORBER SERVICE

Removal and disassembly of swing arm and rear absorbers.

ELECTRICAL SYSTEM

IGNITION SYSTEM DESCRIPTION AND INSPECTION

Explanation and inspection of the DC-CDI ignition system.

CHARGING SYSTEM OUTPUT AND PERFORMANCE CHECKS

Checks for charging output and AC generator no-load performance.

STARTING SYSTEM SERVICE AND INSPECTION

Inspection and maintenance of the starting motor and relay.

DASHBOARD WIRING CONTINUITY CHECK

Checking continuity of dashboard wiring.

LIGHTS SYSTEM COMPONENTS

Illustrations of headlight, tail/brake, and turn signal lights.

SWITCHES CONTINUITY INSPECTION

Checking continuity of various switches like ignition, lighting, starting.

BATTERY SPECIFICATIONS AND SERVICE

Battery specifications, initial charging, and service procedures.

SERVICING INFORMATION

TROUBLESHOOTING GUIDE

Common engine, chassis, brake, electrical, and battery complaints and their remedies.

SPECIAL TOOLS LISTING

List and illustrations of specialized tools required for servicing.

TIGHTENING TORQUE SPECIFICATIONS

Torque values for engine and chassis fasteners.

SERVICE DATA AND LIMITS

Technical data, standard values, and service limits for various components.

WIRE AND CABLE ROUTING DIAGRAMS

Diagrams showing the proper routing of wires and cables.

WIRING DIAGRAM FOR ELECTRICAL SYSTEM

Comprehensive wiring diagram for the motorcycle's electrical system.

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