2005 PDI: VRSC Models 6-11
BRAKE SYSTEM 6.7
REAR BRAKE MASTER CYLINDER
1CAUTION
Direct contact of D.O.T. 5 brake fluid with eyes can cause
eye irritation, swelling, and redness. Avoid eye contact.
In case of eye contact flush with large amounts of water
and get medical attention. Swallowing large amounts of
D.O.T. 5 brake fluid can cause digestive discomfort. If
swallowed, obtain medical attention. Use in well venti-
lated area. KEEP OUT OF REACH OF CHILDREN.
(00144a)
1. See Figure 6-13. Use a flashlight to view rear brake mas-
ter cylinder located behind radiator cover. Verify that fluid
level in rear brake master cylinder reservoir is 1/2 in.
(12.7 mm) below reservoir top.
2. If level is low, remove cover screws and cover, and add
only D.O.T. 5 SILICONE HYDRAULIC BRAKE FLUID
(Part No. 99902-77: 12 oz., 99901-77: 1 gal.). Replace
cover. Tighten cover screws to 0.68-0.90 Nm (6-8 in-
lbs).
1WARNING1WARNING
See Figure 6-14. If master cylinder or reservoir hose does
not have 1/4 in. clearance, item (1), from exhaust pipe,
loosen and reposition exhaust to obtain the 1/4 in. clear-
ance. Refer to VRSC Model Service Manual for exhaust
system instructions. Contact with the hot exhaust pipe
could cause fluid leakage and reduced braking which
could result in loss of vehicle control and death or seri-
ous injury.
3. See Figure 6-14. Check push rod length (3). Loosen jam
nut and turn push rod with a wrench placed on push rod
wrench flats if adjustment is required.
Figure 6-13. Rear Brake Master Cylinder
(Radiator Cover Removed for Photo Clarity)
9022
Figure 6-14. Rear Brake Pedal Adjustments
1. 6.4 mm (0.25 in.) clearance
2. Reservoir
3. Push rod length: 18-22 mm (0.690-0.890 in.)
1
2
3
9022
To Next Page