2005 PDI: Touring Models 2-9
3. Remove nut (1) (inside nacelle) securing nacelle trim (2).
4. Disconnect tachometer connector [108] inside headlamp
nacelle.
5. Remove nacelle trim. Loosen (but do not remove) front
handlebar clamp shroud screw (3), nut (4) and washer
(5).
6. Gently pry off fork lock plate (6) at rear of handlebar
clamp shroud. Remove two screws (7) beneath lock
plate.
7. Loosen four acorn nuts securing nacelle halves to fork
studs. Spread nacelle halves slightly and remove handle-
bar clamp shroud.
8. Remove two acorn nuts (15) and flat washers securing
Tachometer and bracket (16) to handlebar clamp shroud.
9. See Figure 2-11. A peel and stick foam tape holds the
stud plate (4) in place inside the handlebar clamp shroud
(3). Position instrument mounting bracket (2) on studs of
stud plate and secure in position using hardware pro-
vided by radio manufacturer (1).
10. Using screw (5) and nut (6) provided, secure front tab of
instrument mounting bracket on handlebar clamp
shroud.
11. Reinstall handlebar clamp shroud. Tighten acorn nuts
securing nacelle halves to fork studs to 72-108 in-lbs
(8.1-12.2 Nm).
12. See Figure 2-12. Mount tachometer on bracket with
acorn nuts and flat washers as shown.
13. See Figure 2-10. Install two screws (7) to handlebar
clamp shroud and tighten to 10-20 in-lbs (1.1-2.3 Nm).
Gently press fork lock plate (6) into place on handlebar
clamp shroud.
14. Tighten front handlebar clamp shroud nut (4) to 10-20 in-
lbs (1.1-2.3 Nm).
15. Connect tachometer lead [108].
16. Install nacelle trim (2). Install nut (1) (inside nacelle) secur-
ing nacelle trim. Tighten to 15-20 in-lbs (1.7-2.3 Nm).
17. Connect wire connector to socket on back of headlamp
bulb. Install and secure headlamp assembly to nacelle
with eight fasteners.
18. Secure chrome ring (12) to headlamp nacelle with screw
(13).
NOTE
Check for adequate clearance between windshield and clutch
cable and handlebar position prior to completing assembly of
vehicle.
Figure 2-11. FLHP Instrument Bracket
Figure 2-12. FLHP Tachometer Mount
p0044x5x
1. Nut (2)
2. Instrument mounting bracket
3. Handlebar clamp shroud
4. Stud plate
5. Screw
6. Nut
3
2
4
6
1
5
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