Removal...........................................................................8-43
Installation........................................................................8-43
8.24 REAR STOPLIGHT SWITCH
General.............................................................................8-44
Removal...........................................................................8-44
Installation........................................................................8-44
8.25 HORN
Inspection.........................................................................8-45
Replacement....................................................................8-45
8.26 ACTIVE EXHAUST
General.............................................................................8-46
Removal...........................................................................8-46
Repair...............................................................................8-46
Installation........................................................................8-46
8.27 MAIN WIRING HARNESS
General.............................................................................8-48
Removal...........................................................................8-48
Installation........................................................................8-50
8.28 HANDLEBAR SWITCH ASSEMBLIES
General.............................................................................8-53
Repair Procedures...........................................................8-53
8.29 RIGHT HANDLEBAR SWITCH
Removal...........................................................................8-54
Installation........................................................................8-54
Disassembly.....................................................................8-56
Switch Repair/Replacement.............................................8-57
Upper Housing Repair...............................................8-57
Lower Housing Repair...............................................8-57
Turn-Right Signal Switch...........................................8-58
Front Stoplight Switch...............................................8-58
Assembly..........................................................................8-58
8.30 LEFT HANDLEBAR SWITCH
Removal...........................................................................8-60
Installation........................................................................8-60
Disassembly.....................................................................8-61
Switch Repair/Replacement.............................................8-61
Upper Housing Repair...............................................8-61
Lower Housing Repair...............................................8-62
Turn-Left Signal Switch.............................................8-62
Clutch Interlock Switch..............................................8-62
Assembly..........................................................................8-62
APPENDIX A CONNECTOR REPAIR
A.1 AMP 1-PLACE CONNECTORS
AMP 1-Place Connector Repair.........................................A-1
General.......................................................................A-1
Separating Pin and Socket Housings.........................A-1
Mating Pin and Socket Housings................................A-1
Removing Socket Terminals........................................A-1
Installing Socket Terminal...........................................A-1
Removing Pin Terminal...............................................A-1
Installing Pin Terminal.................................................A-2
A.2 AMP MULTILOCK CONNECTORS
AMP Multilock Connector Repair.......................................A-3
General.......................................................................A-3
Separating Pin and Socket Housings.........................A-3
Mating Pin and Socket Housings................................A-3
Removing Terminals from Housing.............................A-3
Inserting Terminals into Housing.................................A-4
Preparing Wire Leads for Crimping.............................A-4
Crimping Terminals to Leads......................................A-5
Inspecting Crimped Terminals.....................................A-6
A.3 AUTOFUSE ELECTRICAL
CONNECTORS
Autofuse Connector Repair................................................A-7
General.......................................................................A-7
Disassembly................................................................A-7
Assembly....................................................................A-7
A.4 DELPHI CONNECTORS
Delphi Connector Repair....................................................A-8
General.......................................................................A-8
Separating Pin and Socket Housings.........................A-8
Mating Pin and Socket Housings................................A-8
Removing Socket Terminals........................................A-8
Installing Socket Terminals..........................................A-8
A.5 DELPHI MAXI FUSE HOUSING
Delphi Maxi-Fuse Housing Repair...................................A-10
General.....................................................................A-10
Removing Maxi-Fuse................................................A-10
Installing Maxi-Fuse..................................................A-10
Removing Socket Terminals......................................A-10
Installing Socket Terminals........................................A-10
A.6 DEUTSCH ELECTRICAL CONNECTORS
Deutsch Connector Repair...............................................A-12
General.....................................................................A-12
Separating Pin and Socket Housings.......................A-12
Mating Pin and Socket Housings..............................A-12
Removing Socket Terminals......................................A-12
Installing Socket Terminals........................................A-12
Removing Pin Terminals...........................................A-14
Installing Pin Terminals.............................................A-14
Crimping Terminals...................................................A-15
A.7 DEUTSCH STANDARD TERMINAL
REPAIR
Deutsch Standard Terminal Crimps.................................A-16
Preparing Wire Leads for Crimping...........................A-16
Crimping Terminal to Lead........................................A-16
Inspecting Crimps.....................................................A-16
A.8 DEUTSCH SOLID BARREL MINI
TERMINAL REPAIR
Deutsch Solid Barrel Terminal Crimps.............................A-17
Preparing Wire Leads For Crimping.........................A-17
Adjusting Crimper Tool..............................................A-17
Crimping a Barrel Contact To Wire Lead...................A-17
Inspecting Crimps.....................................................A-17
TABLE OF CONTENTS XI
TABLE OF CONTENTS
To Next Page
Loading...