Harley-Davidson Dyna 2008 - Page 13

A.9 DEUTSCH MINI TERMINAL REPAIR
Deutsch Mini Terminal Crimps.........................................A-19
Preparing Wire Leads for Crimping...........................A-19
Crimping a Mini Terminal to Wire Lead.....................A-19
Inspecting Crimps.....................................................A-19
A.10 MOLEX CONNECTORS
Molex Connector Repair..................................................A-20
Separating Pin and Socket Housings.......................A-20
Mating Pin and Socket Housings..............................A-20
Removing Terminals.................................................A-20
Installing Terminals...................................................A-20
Crimp Terminal to Lead....................................................A-21
Prepare Lead............................................................A-21
Prepare Tool..............................................................A-21
Position Terminal in the Punch/Die...........................A-22
Insert Stripped Lead.................................................A-22
Crimp Terminal to Lead.............................................A-22
Inspect Crimp............................................................A-23
A.11 PACKARD 150 METRI-PACK
CONNECTORS
150 Metri-Pack Connector Repair....................................A-24
General.....................................................................A-24
Separating Pin and Socket Housings.......................A-24
Mating Pin and Socket Housings..............................A-24
Removing Socket Terminal.......................................A-24
Inserting Socket Terminal..........................................A-24
A.12 PACKARD 280 METRI-PACK RELAY
AND FUSE BLOCK CONNECTORS
Fuse Block Repair............................................................A-26
Removing Socket Terminals......................................A-26
Installing Socket Terminals........................................A-26
Crimping Terminals...................................................A-26
A.13 PACKARD 480 METRI-PACK
CONNECTORS
480 Metri-Pack Connector Repair....................................A-27
General.....................................................................A-27
Separating Pin and Socket Housings.......................A-27
Mating Pin and Socket Housings..............................A-27
Removing Socket Terminals......................................A-27
Installing Socket Terminals........................................A-27
A.14 PACKARD 630 METRI-PACK
CONNECTORS
630 Metri-Pack Connector Repair....................................A-28
General.....................................................................A-28
Separating Pin and Socket Housings.......................A-28
Mating Pin and Socket Housings..............................A-28
Removing Socket Terminal.......................................A-28
Installing Socket Terminal.........................................A-28
A.15 PACKARD METRI-PACK TERMINALS
Metri-Pack Terminal Crimps.............................................A-29
Matching Terminal To Crimper..................................A-29
Preparing Wire Lead.................................................A-29
Crimping Wire Core..................................................A-29
Crimping Insulation/Seal...........................................A-29
Inspecting Crimps.....................................................A-30
A.16 PACKARD ECM CONNECTOR
Packard 100W Connector Repair.....................................A-31
General.....................................................................A-31
Separating Socket Housing From ECM....................A-31
Mating Socket Housing To ECM...............................A-31
Removing Socket Terminal.......................................A-31
Installing Socket Terminal.........................................A-31
Crimping Terminals...................................................A-31
A.17 PACKARD MICRO-64 CONNECTORS
Packard Micro-64 Connector Repair................................A-33
General.....................................................................A-33
Separating Pin and Socket Housings.......................A-33
Mating Pin and Socket Housings..............................A-33
Removing Terminal...................................................A-33
Installing Terminal.....................................................A-33
Preparing Wire Leads for Crimping...........................A-34
Crimping Terminals...................................................A-34
Inspecting Crimps.....................................................A-34
A.18 SEALED SPLICE CONNECTORS
Sealed Splice Connector Repair......................................A-36
General.....................................................................A-36
Preparing Wire Leads...............................................A-36
Splicing Wire Leads..................................................A-36
Inspecting Seals.......................................................A-36
APPENDIX B WIRING
B.1 CONNECTORS
Connector Locations..........................................................B-1
Function/Location.......................................................B-1
Place and Color..........................................................B-1
Connector Number......................................................B-1
Repair Instructions......................................................B-1
B.2 WIRING DIAGRAMS
Wiring Diagram Information...............................................B-3
Wire Color Codes........................................................B-3
Wiring Diagram Symbols............................................B-3
2008 Dyna Wiring Diagrams..............................................B-4
APPENDIX C CONVERSIONS
C.1 LENGTH CONVERSION
Conversion Table................................................................C-1
C.2 FLUID CONVERSION
United States System........................................................C-2
Metric System....................................................................C-2
British Imperial System......................................................C-2
C.3 TORQUE CONVERSION
United States System........................................................C-3
Metric System....................................................................C-3
XII TABLE OF CONTENTS
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