Table 1-2. Quick Reference Maintenance Chart
DATASPECIFICATIONITEM SERVICED
14-21 ft-lbs (19.0-28.5 Nm)Drain plug torqueEngine oil and filter
3 qt. (2.4 L)Oil capacity
Hand tighten 1/2-3/4 turn after gasket contactFilter
63798-99AChrome filter part number
63731-99ABlack filter part number
32 oz. (0.95 liters)Lubricant capacityPrimary chain lubricant
14-21 ft-lbs (19.0-28.5 Nm)Primary chaincase drain plug torque
1/2-1 turnFree play at adjuster screwClutch adjustment
72-120 in-lbs (8.1-13.6 Nm)Adjuster screw locknut torque
1/16-1/8 in. (1.6-3.2 mm)Free play at hand lever
84-108 in-lbs (9.5-12.2 Nm)Clutch inspection cover torque
Check with motorcycle at normal operating temper-
ature and parked on jiffy stand. Remove and wipe
off dipstick. Place dipstick in filler hole with filler
plug resting on threads and remove. Lubricant level
should be between upper and lower ends of the oil
level indicator marks on the dipstick.
Lubricant levelTransmission lubricant
32 oz (0.95 liters)Lubricant capacity
14-21 ft-lbs (19.0-28.5 Nm)Transmission drain plug torque
25-75 in-lbs (2.8-8.5 Nm)Filler/check plug torque
Front: 30 psi (207 kPa)Pressure for solo riderTire condition and pres-
sure Rear: 36 psi (248 kPa)All except FXDF
Front: 30 psi (207 kPa)Pressure for rider and passenger
Rear: 40 psi (276 kPa)All except FXDF
Front: 36 psi (248 kPa)Pressure for solo rider
Rear: 36 psi (248 kPa)FXDF
Front: 36 psi (248 kPa)Pressure for rider and passenger
Rear: 40 psi (276 kPa)FXDF
Replace tire if 1/32 in. (0.8 mm) or less of tread
pattern remains
Wear
55-65 in-lbs (6.5-7.3 Nm)Spoke nipple torqueWheel spokes
99953-99A (12 oz.)D.O.T. 4 hydraulic brake fluid part numbersBrake fluid reservoir level
1/8-1/4 in. (3.2-6.4 mm) below gasket surfaceProper fluid level
6-8 in-lbs (0.7-0.9 Nm)Master cylinder reservoir cover torque
0.04 in. (1.02 mm)Minimum brake pad thicknessBrake pad linings and
discs
See stamp on side of discMinimum brake disc thickness
10 lb. (4.5 kg)Upward measurement force applied at midpoint of
bottom of belt strand
Drive belt
FXD, FXDWG, FXDF- 5/16-3/8 in. (7.9-9.5 mm)With motorcycle On jiffy stand without rider or lug-
gage FXDB, FXDC, FXDL- 1/4-5/16 in. (6.4-7.9 mm)
FXD, FXDWG, FXDF- 1/2-9/16 in. (12.7-14.3 mm)Vehicle upright with rear wheel in air
FXDB, FXDC, FXDL- 5/16-3/8 in. (7.9-9.5 mm)
40-60 in-lbs (4.5-6.8 Nm)Air cleaner cover bracket screw torqueAir cleaner
36-60 in-lbs (4.1-6.8 Nm)Air cleaner cover screw torque
LOCTITE THREADLOCKER 243Adhesive for air cleaner cover screw
Part No. 99642-97 (6 ml)
SUPER OIL Part No. 94968-85TV (1/4 fl. oz.)LubricantClutch and throttle
cables
35-45 in-lbs (4.0-5.1 Nm)Handlebar switch housing screw torque
1-6 2008 Dyna Service: Maintenance
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