Harley-Davidson Dyna 2008 - DRIVE BELT 6.7; INSTALLATION

6.7DRIVE BELT
REMOVAL
1. Remove rear wheel. See 2.4 REAR WHEEL, Removal.
2. Remove primary chain, clutch, engine compensating
sprocket, and chain adjuster as an assembly. See
6.3 DRIVE COMPONENTS.
3. Remove primary chaincase housing. See 6.4 PRIMARY
CHAINCASE HOUSING, Removal.
4. Remove lower shock absorber fasteners, allow rear fork
to rotate down. See 2.22 REAR SHOCK ABSORBERS.
5. Slip drive belt from transmission sprocket and rear fork.
6. Inspect belt and sprockets. See 1.12 REAR BELT AND
SPROCKETS, General.
INSTALLATION
Never bend belt forward into a loop smaller than the drive
sprocket diameter. Never bend belt into a reverse loop.
Over bending can damage belt resulting in premature
failure, which could cause loss of control and death or
serious injury. (00339a)
1. Install belt over transmission sprocket and rear fork.
NOTE
See Figure 6-43. Handling of belt during installation can effect
belt durability.
2. Rotate rear fork up and install lower shock absorber
mounting fasteners. See 2.22 REAR SHOCK
ABSORBERS, Installation.
3. Install the primary chaincase housing. See 6.4 PRIMARY
CHAINCASE HOUSING, Installation.
NOTE
The gasket between the primary chaincase cover and chain-
case must be replaced each time the cover is removed. Failure
to replace this gasket may cause primary chaincase leaks.
4. Install primary chain assembly. See 6.3 DRIVE COMPON-
ENTS.
5. Install primary chaincase cover. See 6.2 PRIMARY
CHAINCASE COVER.
6. Fill primary chaincase with lubricant. See 1.9 PRIMARY
CHAIN.
7. Install rear wheel. See 2.4 REAR WHEEL, Installation.
8. Align vehicle. See 2.11 VEHICLE ALIGNMENT.
9. Adjust belt tension. See 1.13 REAR BELT DEFLECTION,
Adjustment.
2008 Dyna Service: Drive 6-21