Harley-Davidson Dyna 2008 - Page 63

1.24CRITICAL FASTENERS
INSPECTION
Inspect critical fasteners, except head bolts at the scheduled
service intervals.
Refer to Table 1-16. Tighten all critical fasteners, except head
bolts, to service manual specifications. Replace any damaged
or missing hardware.
Table 1-16. Critical Fasteners: Dyna
TORQUEFASTENERSYSTEM
3.9-5.1 Nm35-45 in-lbsUpper and lower switch housing screwsHand controls
6.8-9.0 Nm60-80 in-lbsClutch lever handlebar clamp screws
6.8-9.0 Nm60-80 in-lbsMaster cylinder handlebar clamp screws
28.5-33.9 Nm21-25 ft-lbsBanjo boltsBrakes
38.0-51.5 Nm28-38 ft-lbsFront brake caliper mounting bolts
20.3-22.6 Nm15-16 ft-lbsFront brake pad pin/bridge bolt
13.6-18.9 Nm10-14 ft-lbsRear brake caliper mounting bolts
9.0-13.6 Nm80-120 in-lbsRear brake pad pin
21.7-32.5 Nm16-24 ft-lbsBrake disc screws, front
40.7-61.0 Nm30-45 ft-lbsBrake disc screws, rear
0.7-0.9 Nm6-8 in-lbsReservoir cover screws
40.7-54.2 Nm30-40 ft-lbsRear master cylinder mounting nut
84.1-90.1 Nm62-67 ft-lbsFront axleAxle nuts
128.1-142.4 Nm95-105 ft-lbsRear axle
40.7-47.5 Nm30-35 ft-lbsLower fork pinch boltsFront fork
13.6-19.0 Nm10-14 ft-lbsAxle cap fasteners
40.7-47.5 Nm30-35 ft-lbsUpper bracket pinch bolts
16.3-21.7 Nm12-16 ft-lbsHandlebar clamp mounting screw
1-46 2008 Dyna Service: Maintenance