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Harsco Industrial C1050 - User Manual

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© 2010 Harsco Industrial, Patterson-Kelley
Printed: 7/1/2013
MACH
®
GAS-FIRED BOILER
C750-C900-C1050
Model #:_______ Serial #______________________
Start-Up Date:
_______________________
Harsco Industrial, Patterson-Kelley
100 Burson Street,
East Stroudsburg, PA 18301
Telephone: (570) 476-7261
Facsimile: (570) 476-7247
www.harscopk.com
MACH
®
C750-C900-C1050
Rev. 1.05 (07/01/2013)
C.S.A. Design-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas
-Fired Low Pressure Steam and Hot Water
Boilers
ASME Code, Section IV
Certified by Harsco Industrial, Patterson
-Kelley
C.S.A. Design
-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas
-Fired Low Pressure Steam and Hot Water
Boilers
1004905947

Questions and Answers

Summary

Introduction

Safety

General safety guidelines and precautions for boiler operation and installation.

Safety Features

Safety Labels

Safety Precautions

Electrical Hazards

Precautions regarding electrical shock, lockout/tagout, and wiring.

Burn, Fire and Explosion Hazards

Hazards related to improper installation, fuels, hot surfaces, gas leaks, and over/under firing.

Crush Hazards

Hazards associated with lifting and potential impact from overhead structures.

Chemical Hazards

Hazards related to cleaning products and acidic combustion condensate.

Pressure Hazards

Hazards related to hot fluids and the safety relief valve.

Slip, Fall Hazards

Hazards related to tripping, wet floors, and icy surfaces from condensation.

Installation

Receiving and Storage

Procedures for inspecting and storing the boiler upon arrival.

Compliance with Codes

Conformance requirements with national, state, and local codes.

Setup and Clearances

Guidelines for boiler setup, including foundation, placement, and required clearances.

Electrical Connections

Overview of boiler electrical hookups, including terminal blocks and wiring.

Inlet Air and Exhaust Venting

Applicable Codes and Standards

Codes and standards governing venting systems for gas appliances.

Venting Materials for Flue;Exhaust Systems

Approved materials and restrictions for venting systems, including warnings against PVC.

Combustion Air Requirements

Requirements for providing adequate combustion air from indoor or outdoor sources.

Air Inlet Requirements - Canada

Canadian requirements for providing combustion and ventilation air.

Flue Venting

Vent Sizing and Category II Installations

Guidelines for vent sizing and requirements for Category II installations.

Required Clearances

Minimum clearances required around the boiler for safety and maintenance.

Category IV Installations

Requirements for Category IV venting, including use of barometric dampers.

CPVC Vent System Installation

Installation guidelines for CPVC vent systems, including operating parameters.

Termination Clearances

Specifies clearances for vent terminations, intake, and exhaust.

Flue Connection

Vent Terminations

Requirements for vent termination locations and clearances above roofs and inlets.

Venting for Multiple Boilers

Sealed Combustion;Direct Vent Systems

Information on sealed combustion systems using direct vent configurations.

Intake;Exhaust Layout

Diagrams showing different configurations for intake and exhaust terminations.

Gas Piping

Removing an Existing Boiler

Steps and considerations for removing an existing boiler from a common venting system.

Gas Supply Piping by Installer

Installer responsibilities for gas supply piping, pressure testing, and isolation.

Boiler Water Piping

Piping Design and Connections

Guidelines for system/pumping requirements, inlet/outlet connections, and pipe design.

Boiler Water Piping by Installer

Procedures for connecting boiler water piping, strainers, relief valves, and condensate drains.

Pre-Start Check List

Safety Checks

Ignition System and High-Limit Control Tests

Procedures for testing ignition safety and high-limit controls.

Low Water Cut-off Test

Method for testing the boiler's low water cut-off safety device.

Initial Adjustments

Gas Pressure Switch Tests

Procedures for testing low and high gas pressure switches.

Operating Temperature Controller

Overview of the ENVI® control system and its interface for temperature control.

Boiler Setpoint Adjustment

How to view and change the boiler's operating temperature setpoint.

Other Comfort Heat Parameters

Explanation of additional Comfort Heat (CH) parameters for boiler settings.

Control Parameters and Menus

Overview of parameters, menus, and service functions for boiler operation.

Burner Adjustment

Combustion Setup and Adjustment

Step-by-step guide for setting up and adjusting high and low fire combustion.

Operation

General Operation and Controls

Introduction to boiler operation and control panel familiarity.

Lighting and Shut-Down Procedures

Steps for safely starting and stopping the boiler during normal use.

Typical Boiler Utility Requirements

Maintenance

Maintenance and Inspection Schedule

A schedule for daily, weekly, monthly, semi-annual, and annual maintenance tasks.

Cleaning the Burner

Post-Maintenance Procedures

Sequence of Operation

Troubleshooting

Water Level and Pressure Issues

Troubleshooting issues related to water level, gas pressure, and water temperature.

Airflow and Power Faults

Troubleshooting low air flow errors and power loss situations.

Flame Failure and Errors

Manual Reset Error Codes

Auto-reset Error Codes

Parts and Technical Support

Wiring Diagrams

High Voltage (TB2) Terminal Block Assignments

Details of terminal assignments for the 120 VAC circuit (TB2).

Low Voltage (TB1) Terminal Block Assignments

Details of terminal assignments for the low voltage circuit (TB1).

Wiring MACH Boilers C750;900;1050

Comprehensive wiring diagram for the MACH® boilers.

Boiler Parts List

MACH Boiler 750-900-1050 Main Assembly

Illustrated breakdown of the main boiler assembly components.

Control Panel Parts

Illustrated breakdown of the control panel components.

MACH Boiler Heat Engine Parts

Detailed illustration of the boiler's heat engine components.

MACH Boiler Gas Train Parts

Illustrated breakdown of the gas train components.

Limited Warranty

MACH Boiler Fire Test Report

Appendix 1 - Maintenance Log

Appendix 2 - Mach Boiler Altitude Derate Schedule

Multi-Metal Systems Water Quality Standards

Harsco Industrial C1050 Specifications

General IconGeneral
BrandHarsco Industrial
ModelC1050
CategoryBoiler
LanguageEnglish

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