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Harsco Industrial C900 - User Manual

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© 2010 Harsco Industrial, Patterson-Kelley
Printed: 7/1/2013
MACH
®
GAS-FIRED BOILER
C750-C900-C1050
Model #:_______ Serial #______________________
Start-Up Date:
_______________________
Harsco Industrial, Patterson-Kelley
100 Burson Street,
East Stroudsburg, PA 18301
Telephone: (570) 476-7261
Facsimile: (570) 476-7247
www.harscopk.com
MACH
®
C750-C900-C1050
Rev. 1.05 (07/01/2013)
C.S.A. Design-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas
-Fired Low Pressure Steam and Hot Water
Boilers
ASME Code, Section IV
Certified by Harsco Industrial, Patterson
-Kelley
C.S.A. Design
-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas
-Fired Low Pressure Steam and Hot Water
Boilers
1004905947

Questions and Answers

Summary

INTRODUCTION

SAFETY

GENERAL

General safety requirements for installation, operation, and service of the MACH® boiler.

TRAINING

Emphasizes the importance of proper training for preventing accidents and safe operation.

SAFETY FEATURES

Customer responsibility for maintaining safety features like guards, labels, and interlocks.

SAFETY LABELS

Explains hazard warning words (DANGER, WARNING, CAUTION) and safety alert symbols.

SAFETY PRECAUTIONS

Covers electrical, burn, fire, explosion hazards, and general safety precautions.

INSTALLATION

RECEIVING AND STORAGE

Instructions for initial inspection, handling, and proper storage of the boiler.

COMPLIANCE WITH CODES

Details compliance with national, state, and local codes for boiler installation.

SETUP

Procedures for setting up the boiler, including foundation, placement, and clearances.

ELECTRICAL CONNECTIONS

Details wiring requirements, disconnects, grounding, and terminal block assignments.

INLET AIR AND EXHAUST VENTING

Covers requirements for air supply and exhaust venting systems for the boiler.

Removing an Existing Boiler

Provides steps for safely removing an existing boiler from a common venting system.

GAS PIPING

Covers requirements for gas piping installation, including pressure and material considerations.

BOILER WATER PIPING

Outlines requirements for boiler water piping design, flow rates, and connections.

Flushing and Filling

Provides instructions for flushing and filling the boiler system, emphasizing water quality.

PRE-START CHECK LIST

Lists essential checks to be completed before starting the boiler.

SAFETY CHECKS

Test of Ignition Safety System

Details the procedure for testing the ignition system safety shutdown.

Test of Low Water Cut-off

Explains how to test the boiler's low water cut-off safety feature.

Test of High-Limit Control

Describes the procedure for testing the high-limit control function.

Test of Gas Pressure Switches

Outlines testing procedures for low and high gas pressure switches.

INITIAL ADJUSTMENTS

Operating Temperature Controller

Introduces the ENVI® control system and its interface for temperature control.

Boiler Setpoint

Explains how to set the boiler's operating temperature setpoint via the control panel.

Other CH Parameters

Lists and describes other Comfort Heat (CH) parameters available for adjustment.

Other Parameters

Mentions other parameters for DHW, Boiler Settings, and OEM Settings.

Additional Menu Items

Briefly describes additional menu items like Standby, Information, and Errors.

Service Menu

Details the two test modes available in the service menu for technicians.

BURNER ADJUSTMENT

Combustion Setup and Adjustment

Details procedures for setting up and adjusting combustion for high and low fire.

OPERATION

GENERAL

Provides an overview of boiler operation and the control panel.

NORMAL LIGHTING AND SHUT-DOWN PROCEDURES

Outlines the standard procedures for lighting and shutting down the boiler.

TYPICAL BOILER UTILITY REQUIREMENTS

MAINTENANCE

MAINTENANCE AND INSPECTION SCHEDULE

Presents a schedule for daily, weekly, monthly, semi-annual, and annual maintenance tasks.

CLEANING THE BURNER

Provides step-by-step instructions for cleaning the boiler burner.

AFTER ALL REPAIRS OR MAINTENANCE

Lists checks to perform after completing repairs or maintenance.

SEQUENCE OF OPERATION

TROUBLESHOOTING

The Loss of Power

Explains how the boiler behaves and recovers after a power failure.

Loss of Water Level

Details troubleshooting for low water level lockouts and recovery.

Low Gas Pressure

Covers troubleshooting for low gas pressure lockouts and their resolution.

High Gas Pressure

Discusses troubleshooting for high gas pressure lockouts and their resolution.

High Water Temperature

Explains troubleshooting for high water temperature lockouts and reset procedures.

Low Air

Addresses troubleshooting for low air errors related to airflow switches.

Flame Failure

Details troubleshooting for ignition and run flame failures.

Flame Error

Explains troubleshooting for late flame or false flame errors.

Blocked Flue

Discusses troubleshooting for blocked flue indications and automatic restarts.

Manual Reset Error Codes - A##

Auto-reset Error Codes - E##

PARTS;TECHNICAL SUPPORT

WIRING DIAGRAMS

Terminal Block Assignments - High Voltage (120 VAC) Circuit (TB2)

Details terminal assignments for the high voltage TB2 circuit.

Terminal Block Assignments - Low Voltage (Less than 32 VAC) Circuit (TB1)

Details terminal assignments for the low voltage TB1 circuit.

Wiring MACH Boilers C750;900;1050

Provides the main wiring diagram for MACH® boilers.

BOILER PARTS LIST

MACH Boiler 750-900-1050 Main Assembly

Details the major components of the MACH® boiler main assembly.

Control Panel

Illustrates and lists the components of the boiler control panel.

MACH Boiler C750;900;1050 Heat Engine

Provides a detailed breakdown of the MACH® boiler heat engine components.

MACH Boiler C750;900;1050 Gas Train

Details the components of the MACH® boiler gas train.

LIMITED WARRANTY

MACH BOILER FIRE TEST REPORT

APPENDIX 1 - MAINTENANCE LOG

APPENDIX 2 - MACH BOILER ALTITUDE DERATE SCHEDULE

Multi-Metal Systems Water Quality Standards

Harsco Industrial C900 Specifications

General IconGeneral
BrandHarsco Industrial
ModelC900
CategoryBoiler
LanguageEnglish

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