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Harsco Industrial C3000 - User Manual

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©2010 Harsco Industrial, Patterson-Kelley
Printed : 6/8/2012
MACH
®
GAS FIRED BOILER
C1500H/C2000H/C2500/C3000/C4000
Natural Gas/Propane/Dual Fuel
Model #:_______ Serial #______________________
Start-Up Date:
_______________________
Harsco Industrial, Patterson-Kelley
100 Burson Street
East Stroudsburg, PA 18301
Telephone: 570.476.7261
Toll Free: 877.728.5351
Facsimile: 570.476.7247
www.harscopk.com
MACH
®
C1500H – C4000
Rev. 1.03 (06/08/2012)
C.S.A Design-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas-Fired Low Pressure Steam and Hot Water
Boilers
ASME Code, Section IV
Certified by Harsco Industrial, Patterson-Kelley
C.S.A Design-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas-Fired Low Pressure Steam and Hot Water
Boilers
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Summary

INTRODUCTION

General Information

Overview of MACH R boilers, inputs, fuel types, and contact information.

SAFETY

General Safety Requirements

Requirements for installation, operation, and service by qualified personnel.

Training and Qualifications

Emphasizes proper training for safe boiler operation and servicing.

Safety Features & Labels

Customer responsibility for maintaining safety features and understanding hazard symbols.

Hazard Safety Precautions

Covers electrical, burn, fire, explosion, crush, and chemical hazard precautions.

INSTALLATION

Receiving and Storage

Procedures for inspecting the boiler upon receipt and storing it safely.

Compliance with Codes

Conformance requirements for national, state, and local codes for boiler installation.

Setup and Placement

Guidelines for foundation, leveling, and clearances for boiler installation.

Electrical Connections

Details on connecting the boiler to the electrical supply, including voltage and wiring.

Inlet Air and Exhaust Venting

Requirements for combustion air supply and flue gas exhaust venting systems.

Gas Piping

Installation guidelines for natural gas and propane piping, including pressure and material requirements.

Boiler Water Piping

Design and requirements for the boiler's water circulation and pumping system.

OPERATION

Control Panel and Operation Overview

Basic operation, control panel layout, and factory tests.

Lighting & Shutdown Procedures

Step-by-step instructions for starting and stopping the boiler, including fuel selection.

Emergency Shut-Off Procedure

Procedure for safely shutting down the boiler in an emergency situation.

MAINTENANCE

Maintenance & Inspection Schedule

Detailed schedule for daily, weekly, monthly, semi-annual, and annual maintenance tasks.

Burner Cleaning Procedures

Step-by-step instructions for safely cleaning the boiler's burner assembly.

Troubleshooting & Error Codes

Guide to identifying and resolving common boiler errors and lockouts with code listings.

PARTS AND TECHNICAL SUPPORT

Wiring Diagrams

Electrical wiring diagrams for various boiler models and configurations.

Boiler Parts Identification

Identification of main assembly components for different boiler models.

MACH R BOILER LIMITED WARRANTY

Warranty Terms and Exclusions

Details the terms, conditions, remedies, and exclusions of the manufacturer's warranty.

APPENDIX

Boiler Fire Test Report

Form for recording factory and field fire test results for boiler performance.

Boiler Maintenance Log

Logbook for tracking regular maintenance activities and performance data.

Boiler Altitude Derate Schedule

Guidelines for adjusting boiler input rating based on installation altitude.

Harsco Industrial C3000 Specifications

General IconGeneral
BrandHarsco Industrial
ModelC3000
CategoryBoiler
LanguageEnglish

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