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Hatz Diesel 4 H50 TIC - User Manual

Hatz Diesel 4 H50 TIC
129 pages
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Workshop Manual
4 H 50 TIC
439 002 00 - 07.2015e Printed in Germany
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Summary

Preface

General Information

Engine Description - Intake Side

Illustrates components on the intake side of the engine, including air intake, filters, and lifting eyes.

Engine Description - Exhaust Side

Details components on the exhaust side of the engine, featuring turbocharger, catalytic converter, and radiator.

Technical Data

Provides key specifications for the engine, including dimensions, capacities, and operating parameters.

Engine Type Plate Information

Explains the data found on the engine's identification plate, including model, serial number, and output.

Lubricating Oil Circuit

Diagram and component identification for the engine's oil lubrication system.

Cooling Circuit Diagram

Schematic representation of the engine's cooling system flow.

Cooling Circuit - Within the Engine

Visualizes the cooling system's internal pathways and component connections within the engine block.

Cooling Circuit - Radiator and Cabin Heating

Illustrates the cooling circuit's interaction with the radiator and cabin heating system.

Cooling Circuit - EGR and Oil Radiator

Depicts the cooling system integration with exhaust gas recirculation and oil cooling.

Sealants and Adhesives

Lists recommended sealants and adhesives with their part numbers and application details.

Special Tools - Cylinder Head and Exterior

Identifies specialized tools required for cylinder head assembly/disassembly and exterior engine work.

Special Tools - Engine Assembly;Disassembly

Lists special tools needed for general engine assembly and disassembly procedures.

Special Tools - Component Servicing

Details specialized tools for servicing individual engine components.

Special Tools - Test Bench Setup

Describes equipment used for setting up test benches for engine diagnostics and evaluation.

Special Tools - Test Bench Setup (Continued)

Lists additional components and fixtures for configuring engine test bench setups.

Special Tools - Adjustment and Diagnostic Equipment

Identifies tools for adjusting engine parameters and performing diagnostic measurements.

Special Tools - Adjustment and Diagnostic Equipment (Continued)

Lists further specialized equipment for engine adjustment and diagnostic tasks.

Special Tools - Cooling System

Details specialized tools for the engine's cooling system, such as filling devices.

Special Tools - Electrical Equipment

Lists specialized tools for working with the engine's electrical components and connections.

Additional Equipment

Main Fuel Filter (Z 01)

Details the installation and specifications of the main fuel filter.

Suction Hose (Z 02)

Illustrates the suction hose and its connection points on the engine.

Oxidation Catalytic Converter (Z 03)

Provides installation details for the oxidation catalytic converter and its fastening.

Alternator (Z 05)

Details the installation and tensioning of the alternator and poly V-belt.

Starter (Z 05)

Shows the mounting procedure and specifications for the starter motor.

Engine Base (Z 06)

Illustrates the installation of the engine base, including sealant and screw specifications.

Oil Cooler (Z 07)

Details the installation of the oil cooler and its associated components.

Oil Cooler - Hose Connections

Shows the routing and fastening of hoses for the oil cooler system.

Fan (Z 30)

Illustrates the mounting of the fan and its securing hardware.

Basic Engine Equipment

Cylinder Crankcase (M 01)

Shows the cylinder crankcase with dipstick, oil pressure sensor, and check valve.

Cylinder Crankcase - Assembly Details

Details the installation of pins, valves, and connectors on the cylinder crankcase.

Cylinder Crankcase - Piston Cooling

Illustrates the piston cooling system components and valve screw installation.

Crankshaft - Bearing Installation

Details the installation of main bearing halves and thrust washers for the crankshaft.

Crankshaft - Mounting Procedure

Explains the process of threading the crankshaft into the cylinder block and ensuring axial play.

Crankshaft - Tightening Sequence

Specifies the sequence and torque for tightening crankshaft main bearing brackets.

Camshaft Installation (M 04)

Details the lubrication and insertion of the camshaft into the cylinder block.

Crankshaft Gear Wheel (M 02)

Shows the placement and spring pin insertion for the crankshaft gear wheel.

Connector Housing - Sealing (M 01)

Illustrates applying sealant and installing a radial shaft seal on the connector housing.

Connector Housing - Mounting (M 01)

Details the procedure for mounting the connector housing using special tools and specified torque.

Flywheel Installation (M 17)

Provides instructions for mounting the flywheel, including sprocket placement and sensor precautions.

Oil Pump Installation (M 10)

Details the assembly of the oil pump, including seal lubrication and screw tightening.

Pulley Installation (Z 30)

Shows the mounting of the pulley, including tension washer and cylinder screw specifications.

Piston and Conrod Assembly (M 05)

Details the connection of piston to conrod, bearing installation, and conrod screw tightening.

Intake Manifold Installation (M 10)

Illustrates the installation of the intake manifold, including sealant and screw specifications.

Oil Sump Installation (M 01)

Details the application of sealant and installation of the oil sump with screw connections.

Water Pump Installation (M 36)

Shows the mounting of the water pump with spring pins and cylinder screws.

Roller Tappet Installation (M 01)

Details the use of special tools for installing roller tappets and guide pins.

Cylinder Head - Valve Installation

Illustrates valve components and the use of a special tool for inserting/removing valves.

Cylinder Head - Seal Selection

Guide for selecting the correct cylinder head seal based on piston protrusion measurements.

Cylinder Head - Tightening Process

Specifies the multi-stage tightening process and torque for cylinder head screws.

Rocker Arm Assembly

Details the assembly of rocker arm bearing blocks, adjusting rings, and play measurement.

Rocker Arm - Tappet Clearance Setting

Explains the procedure for setting the basic tappet clearance using adjusting screws.

Cylinder Head Cover Installation (M 08)

Details the installation of the cylinder head cover, including gasket and screw plug.

Glow Plugs Installation (Z 05)

Shows the installation of glow plugs, including torque and high-temperature paste application.

Thermostat and Temperature Sensor Installation (M 07)

Details the mounting of the thermostat housing, temperature sensor, and O-ring.

Exhaust Manifold Installation (M 28)

Illustrates the installation of the exhaust manifold with gaskets, nuts, and sealing rings.

Turbocharger Installation (M 28)

Details the mounting of the turbocharger, including oil lines and gaskets.

Lifting Device Installation (M 30)

Shows the installation of the lifting eye with cylinder screws.

Exhaust Gas Return - Mounting (M 37)

Details the pre-mounting and tightening sequence for the exhaust gas return components.

Exhaust Gas Return - Component Placement (M 37)

Illustrates the placement of AGR cooler, housing, and bracket for exhaust gas return.

Exhaust Gas Return - Tightening Sequence (M 37)

Specifies the tightening sequence and torque for exhaust gas return system fasteners.

Exhaust Gas Return - Hose Connections (M 37)

Shows the routing and clamping of hoses for the exhaust gas return system.

Exhaust Gas Return - Sensor Mounting (M 37)

Details the installation of the pressure-temperature sensor for the exhaust gas return.

Injection System - General Instructions (M 14)

Provides general guidelines for working on the injection system, emphasizing cleanliness and safety.

Injection System - Injector Mounting (M 14)

Describes the procedure for mounting and dismounting injectors and fuel return lines.

Injection System - High-Pressure Pump Positioning (M 14)

Explains the correct positioning of the high-pressure pump using crankshaft markings.

Injection System - High-Pressure Pump Mounting (M 14)

Details the mounting of the high-pressure pump using flange bolts.

Injection System - Fuel Lines and Rail (M 14)

Illustrates the installation of fuel lines and the high-pressure rail with specified torques.

Injection System - Injector Connections (M 14)

Shows the fuel pressure tube connections to the CR injectors and their tightening.

Crankcase Ventilation Installation (M 31)

Details the installation of the crankcase ventilation system, including the Provent and hose connections.

Tables and Diagrams

Screw Tightening Torque Specifications

Provides a table of standard screw tightening torques based on thread size and screw quality.

Screw Tightening Torque - Visual Guide

Illustrates specific screw tightening torques applied to engine components.

Screw Tightening Torque - Engine Assembly

Shows torque values for various fasteners during engine assembly.

Wiring Diagram Component Identification

Lists electrical components and their identifiers used in wiring diagrams.

Wiring Diagram Component Identification (Continued)

Continues the list of electrical components and their designations for wiring diagrams.

HATZ Cable Marking

Details the terminal designations and their corresponding functions for HATZ cable marking.

Bosch Designation for Cable Marking

Cross-references Bosch designations with HATZ and English designations for cable marking.

Cable Harness Maximum Configuration

Illustrates the maximum configuration of the cable harness with component connections.

Cable Harness Minimum Configuration

Illustrates the minimum configuration of the cable harness with component connections.

Wiring Diagram - Standard 12 V

Schematic diagram of the electrical system for the standard 12V configuration.

CAN Speed Adjustment

Details the CAN speed adjustment system, including hand lever, gas pedal, and rotary knob.

Analog Speed Adjustment

Explains the analog speed adjustment system with pin assignments for harness connectors.

Cable Routing - DPF System

Illustrates the correct cable routing for the Diesel Particulate Filter (DPF) system.

Cable Routing

General guidance on routing electrical cables within the engine compartment.

Blink Code Troubleshooting

Provides a table of blink codes, their error sources, and recommended remedies for diagnostics.

Charge Current Curve - 12 V System

Graph showing charge current versus engine speed at different ambient temperatures for a 12V system.

Charge Current Curve - 24 V System

Graph showing charge current versus engine speed at different ambient temperatures for a 24V system.

Hatz Diesel 4 H50 TIC Specifications

General IconGeneral
BrandHatz Diesel
Model4 H50 TIC
CategoryEngine
LanguageEnglish

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