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Hatz Diesel 1B30V - User Manual

Hatz Diesel 1B30V
100 pages
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CREATING POWER SOLUTIONS.
OPERATOR’S MANUAL
Diesel engine
Hatz Diesel
1B30V
www.HATZ-DIESEL.com
INCLUDES SUPPLEMENTAL INFORMATION TO
THE OWNER’S MANUAL FOR MODEL YEAR 2018
EPA CERTIFIED NONROAD COMPRESSION-IG-
NITION ENGINES.
INCLUDES SUPPLEMENTAL INFORMATION
FOR THE USE OF EPA CERTIFIED ENGINES
WITHIN CALIFORNIA.

Table of Contents

Questions and Answers

Summary

1 Notices

Contact and Copyright Information

Provides manufacturer contact details, copyright, and original manual language information.

2 General Information

Document, Machine, and Service Information

Explains the manual's purpose, identifies the machine, and details customer service and liability exclusion.

3 Safety

3.1 General Information and Obligations

Covers general safety principles, intended use, misuse, and user/manufacturer obligations.

3.1.3 Representation of Safety Notes

Explains how safety notes are presented, including danger symbols and signal words.

3.1.4 Meaning of Safety Symbols and Signal Words

Explains the meaning of various safety symbols and signal words used in the manual.

3.2 Safety Notes and Operational Safety

Introduces safety notes and details operational safety instructions.

Personal Protective Equipment and Maintenance Safety

Lists PPE, emphasizes warning labels, and mentions maintenance and safety equipment.

General Safety Instructions

Details general safety instructions including DANGER, WARNING, and CAUTION scenarios.

3.2.2 Machine-Specific Safety Instructions for Operation

Provides specific safety guidelines for operating the engine, including exhaust gas hazards.

3.2.3 Machine-Specific Safety Instructions for Maintenance Work

Outlines safety precautions for maintenance, including fuel hazards and starter rope safety.

3.2.4 Electrical Equipment Safety

Covers safety precautions related to batteries, electrical equipment, and potential explosion hazards.

3.3 Labels

Explains various warning labels and information signs on the engine and their meanings.

4 Technical Data

4.1 Engine Information and Filling Quantities

Lists engine specifications, dimensions, capacities, and operating conditions.

4.2 Engine Type Plate

Explains the information found on the engine type plate, including emission control data.

4.3 Physical Operating Conditions

Details engine adjustment parameters and operating conditions like air temperature and humidity.

4.4 Engine Oil and 4.5 Fuel

Specifies oil quality requirements for engines with/without DOC and fuel type specifications.

5 Engine Design

Overview of Engine Components

Provides a diagram and labels for key engine components like fuel cap, recoil start, and dipstick.

6 Transport, Assembly and Commissioning

6.1 Transport Safety Notes

Details safety precautions for lifting, transporting the engine, and transport conditions.

Access to the Lifting Eye

Provides step-by-step instructions on how to access the lifting eye for transport.

6.2 Installation Notes and 6.3 Preparations for Commissioning

Covers installation guidelines, safety during assembly, and preparations before starting the engine.

6.4 Filling Engine Oil (First Filling)

Provides safety notes and a procedure for filling the engine with oil for the first time.

7 Operation and Use

7.1 Safety Notes

Presents safety notes related to operating the machine, including damage, defects, and low load operation.

7.2 Performing Tests

Lists essential tests to perform before starting the engine to ensure proper working condition.

7.3 Setting the Speed Control

Explains how to set the speed control lever, including a safety note on lubrication.

7.4 Starting the Engine

Covers starting options, safety notes related to exhaust gases, starter rope, and starting fluid.

7.5 Switching off the Engine

Details methods for switching off the engine, including mechanical and electrical options.

7.6 Checking the Oil Level

Provides safety notes and a procedure for checking and adding engine oil.

7.7 Refueling

Outlines safety notes and procedures for refueling the engine, emphasizing fire hazards and fuel quality.

7.8 Check the Air Filter Warning Indicator

Explains how to check the air filter warning indicator and the procedure for cleaning the air filter system.

8 Maintenance

8.1 General Maintenance Instructions

Covers general maintenance principles, safety, and performance of maintenance work.

8.2 Maintenance Work

Details general maintenance work, safety precautions, and when to contact service.

8.2.1 Maintenance Notice Label

Explains the maintenance notice label and its importance for different engine configurations.

8.2.2 Maintenance Plan

Outlines the maintenance schedule for new and overhauled engines, including oil and filter changes.

Maintenance Schedule Summary

Summarizes maintenance tasks by interval (8-15h, 250h, 500h, 1000h, yearly) and corresponding chapters.

8.2.3 Checking the Intake Area

Details the procedure for checking and cleaning the engine's air intake openings.

8.2.4 Changing the Engine Oil

Provides safety notes and procedures for draining and refilling the engine oil.

8.2.5 Clean the Oil Filter

Details safety notes and the procedure for cleaning the engine oil filter.

8.2.6 Check and Set the Tappet Clearance

Covers preparation and procedures for checking and adjusting engine tappet clearance.

8.2.7 Clean the Cooling Air Area

Provides safety notes and steps for cleaning the engine's cooling air area.

8.2.8 Check the Screw Connections

Explains how to check and tighten screw connections on the engine, with important notes on specific screws.

8.2.9 Clean the Exhaust Screen

Details safety notes and the procedure for cleaning the exhaust screen.

8.2.10 Changing the Fuel Filter

Outlines safety notes and procedures for replacing the fuel filter.

8.2.11 Maintaining the Dry Air Filter

Explains how to maintain the dry air filter cartridge, including installation and removal.

8.2.12 Checking and Cleaning the Air Filter Cartridge

Details procedures for checking and cleaning the air filter cartridge using compressed air.

8.2.13 Suctioning Off Water in the Fuel Tank

Provides safety notes and a procedure for removing water from the fuel tank using a syringe.

9 Faults

9.1 Troubleshooting: Engine Does Not Start

Lists possible causes and remedies for the engine not starting or being difficult to start.

Troubleshooting: Low Temperatures and Engine Fires

Addresses engine issues related to low temperatures, fuel gelling, and engines firing but failing to run.

Troubleshooting: Automatic Switch-Off and Starter Issues

Covers faults related to automatic switch-off, voltage regulator signals, and starter problems.

Troubleshooting: Spontaneous Shutdown and Power Loss

Addresses engine shutdown during operation, power loss, and black smoke issues.

Troubleshooting: Overheating and Power Loss

Details causes for engine overheating and power loss, including inadequate cooling.

9.2 Emergency Start

Explains how to activate and use the emergency start function, including safety and operational notes.

10 Storage and Disposal

10.1 Storing the Machine

Provides safety notes and procedures for storing the machine, including handling exhaust gases and fuel.

Storing for Lengthy Periods and Recommissioning

Details measures for long-term storage and steps for recommissioning the machine.

10.2 Disposing of the Machine

Provides information and a notice on the proper disposal of the machine and its components.

11 Installation Declaration

Extended Declaration of Incorporation (EC Machinery Directive)

Contains the manufacturer's declaration of conformity with EC directives and standards.

12 EPA CERTIFIED ENGINES

Supplemental Information for EPA Certified Engines

Provides supplemental information for EPA certified engines, including warranty and installation instructions.

Maintenance and Warranty (EPA Related)

Details EPA-related maintenance, mandatory parts, and warranty statements.

Unusual Operating Conditions and Maintenance Schedule

Discusses unusual operating conditions and the maintenance schedule for EPA-related parts.

EPA Emission Control Warranty Statement

Outlines warranty rights, obligations, coverage, and owner responsibilities for emission control systems.

Supplemental Limited Warranty and Parts

Details supplemental limited warranty for specific parts and conditions of coverage.

Warranty Service and Installation Instructions

Guides on obtaining warranty service, states warranty exclusions, and provides emission-related installation instructions.

Exhaust System Installation

Provides instructions for installing the exhaust system and protection guard, including dismantling and assembly.

Sampling of Exhaust Emissions

Explains how to perform exhaust emissions sampling without diluting the sample with ambient air.

13 EPA CERTIFIED ENGINES WITHIN CALIFORNIA

Supplemental Information for California

Provides supplemental information specifically for the use of EPA certified engines within California.

California Emissions Regulations and Preemption

Discusses California's emissions regulations, federal preemption, and lists preempted equipment types.

California Proposition 65 Warning

Alerts users about potential health risks associated with diesel engine exhaust in California.

Hatz Diesel 1B30V Specifications

General IconGeneral
Fuel SystemDirect injection
Cooling SystemAir-cooled
Bore78 mm
FuelDiesel
Engine TypeSingle-cylinder, four-stroke diesel engine
Starting SystemRecoil start

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