EasyManua.ls Logo

Heatmaster G100 User Manual

Heatmaster G100
37 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Model: Serial #:
By SteelTech., INC. UL 2523-2009
Version 2 CAN/CSA B366.1-2011
G100, G200, G400
EPA Certified Wood Burning Furnaces
OPERATION AND MAINTENANCE MANUAL
Question and Answer IconNeed help?

Do you have a question about the Heatmaster G100 and is the answer not in the manual?

Heatmaster G100 Specifications

General IconGeneral
Heating Capacity80, 000 BTU
Efficiency80% AFUE
Input BTU100, 000 BTU
Fuel TypeNatural Gas
Blower MotorMulti-speed

Summary

Limited Warranty

Water Treatment and Testing

Test Parameters and What They Mean

Explains conductivity, pH, and nitrates as key water test parameters for furnace operation.

Safety Precautions

Furnace Installation Guide

Location

Guidance on choosing the optimal placement for the furnace for efficiency and safety.

Clearances to Combustibles

Specifies minimum distances to combustible materials for safe furnace installation.

Furnace Foundation

Instructions for preparing a stable base for furnace installation.

Trench

Guidelines for digging trenches for water lines and electrical supply.

Indoor Installation

Considerations for installing the furnace inside a building, including air requirements.

Chimney

Requirements and considerations for installing the furnace chimney system.

Chimney Installation

Detailed rules for safe and effective chimney setup and clearances.

Combustion Air

Wiring

Underground Hydronic Lines

Proper installation guidelines for underground heating lines, including pipe diameter and pressure.

Furnace Connection

Details on connecting water lines and power to the furnace, including port identification.

Building Connections

System Flow Rates

Required water flow rates for optimal furnace performance and heat transfer.

Interior Connections

Guidance on connecting the furnace to indoor heating systems and avoiding restrictions.

Water-to-Water Heat Exchangers

Boiler Safety

Safety precautions and compliance requirements when connecting to an existing boiler system.

Domestic Hot Water

Forced Air Furnace (Water-to-Air Exchanger)

Instructions for installing a water-to-air exchanger for forced air heating systems.

Operating the Furnace

Filling the Furnace with Water

Steps and precautions for filling the furnace with water before operation.

Firing the Furnace

Instructions for starting and operating the furnace using wood fuel.

Wood Quality

Operating the Furnace Loading the Furnace

Operating a Gasification Furnace Requires

How the G-Series Gasification Outdoor Furnace Works

Controls and Safety Devices

Furnace Control

Description of the factory-programmed control system for water temperature management.

Air Damper

Explanation of the air damper's function, location, and role in combustion.

Draft Inducer

Details on the draft inducer fan's function in drawing air through the furnace.

Furnace Bypass Handle

How to use the bypass handle for maintenance and safe loading procedures.

High Limit Switch

Function of the high limit switch as a safety cutoff for over-temperature protection.

Alarm LED Light

Indicator light for furnace status, warning of low water, or temperature issues.

Cold Start Button

Button to bypass low temperature cut-off for initial startup or cold conditions.

Care and Maintenance

On a Daily Basis

Daily maintenance tasks to ensure optimal furnace performance and safety.

On a Weekly Basis

Weekly maintenance checks and cleaning procedures for the furnace components.

On a Monthly Basis

Monthly inspections and maintenance tasks for the furnace and its systems.

On a Seasonal Basis

Seasonal maintenance procedures for when the furnace is not in use.

Troubleshooting

Troubleshooting to Ensure Proper Burning and Air Flow

Steps to diagnose and fix issues related to furnace burning efficiency and air flow.

If the Furnace Water and Building Supply Lines are Hot but Buildings Do Not Have Heat

Diagnosing why the building isn't receiving heat despite furnace operation.

If the Furnace Overheats

Procedures to follow if the furnace temperature exceeds normal operating limits.

If There is a Runaway or Chimney Fire

Emergency steps to take in case of a runaway fire or chimney fire.

If the Furnace Has Shut Down

Steps to take if the furnace unexpectedly stops operating.

If There is a Power Failure

How to manage the furnace and system during a power outage.

If There is Smoke Leaking Out of the Door

Troubleshooting guide for smoke leaks from the furnace door.

If the Furnace Has an Excessive Amount of Creosote

Addressing issues caused by excessive creosote buildup in the furnace.

Electrical Troubleshooting

Guide for qualified technicians to diagnose and resolve electrical issues.

Low Water Cut Off Switch

Testing and troubleshooting the low water cut-off switch.

By-Pass Door Switch

Testing and troubleshooting the by-pass door switch for proper function.

Cold Start Button

Testing the cold start button functionality and its interaction with alarms.

Damper Actuator

Testing and troubleshooting the damper actuator for proper operation and communication.

Cautionary Markings

Related product manuals