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Heatmaster MF-5,000e User Manual

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OWNER’S MANUAL
OWNER’S MANUAL
OUTDOOR WOOD & COAL FURNACES
OUTDOOR WOOD & COAL FURNACES
MF
MF
-
-
3000
3000
MF
MF
-
-
5,000 MF
5,000 MF
-
-
5,000e MF
5,000e MF
-
-
10,000e MF
10,000e MF
-
-
20,000e
20,000e
Model: Serial #:
By; SteelTech., INC.
By; SteelTech., INC.
UL 2523
UL 2523
-
-
2009
2009
Version 2
UL 391 (1995)
UL 391 (1995)
CAN/CSA B366.1
CAN/CSA B366.1
-
-
M91
M91
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Heatmaster MF-5,000e Specifications

General IconGeneral
BrandHeatmaster
ModelMF-5, 000e
CategoryFurnace
LanguageEnglish

Summary

LIMITED LIFETIME WARRANTY

Warranty Coverage and Schedule

Details the pro-rated warranty schedule for the furnace and its components over its lifespan.

Warranty Exclusions

Lists conditions and damages, such as negligence or misuse, that are not covered by the warranty.

Warranty Qualification Requirements

Outlines necessary steps, including registration and maintenance, to maintain warranty validity.

WATER TREATMENT AND TESTING

Water Treatment Policy and Testing

Explains the requirement for annual water testing, treatment addition, and recommended parameters.

Understanding Water Test Parameters

Defines Conductivity, pH, Nitrates, and Glycol, and their significance for furnace operation.

SAFETY PRECAUTIONS

General Fire and Explosion Hazards

Covers dangers of improper fuel, open doors, storage of combustibles, and fire/explosion risks.

Installation and Operational Safety

Addresses clearance requirements, legal compliance, vent tube obstruction, and chimney connections.

Operational Warnings

Highlights hot surfaces, the need for water before firing, and keeping doors sealed.

Chimney System

Chimney Components and Installation

Describes chimney type, draft, connection methods, maximum length, and installation accessories.

Chimney Maintenance and Sizing

Covers regular cleaning, condition checks, and specific chimney sizes for different furnace models.

Chimney Extensions and Creosote

Warns about potential creosote buildup with extensions, especially on high-efficiency models.

FURNACE INSTALLATION GUIDE

Installation and Location Requirements

Outlines requirements for qualified installation, site selection, clearances, and owner considerations.

Furnace Foundation and Footprint

Details ground preparation, cement pad specifications, block placement, and footprint considerations.

TRENCH INSTALLATION

Trench Requirements and Insulation

Specifies trench dimensions, slope for drainage, insulation value, vapor barrier, and wire placement.

WIRING GUIDELINES

Electrical Wiring Standards

Covers compliance with local codes, use of underground rated wire, and technician involvement.

HYDRONIC LINES SPECIFICATIONS

Hydronic Pipe Requirements

Details pipe requirements for splicing, dryness, diameter, pressure rating, and potable water listing.

FURNACE CONNECTION

Furnace Port Identification

Identifies marked ports for return (top) and supply (bottom) lines on the furnace.

System Valve and Power Connections

Recommends isolation valves for pumps and return lines, and details main power connection.

BUILDING CONNECTIONS

Penetration Sealing

Addresses the importance of hole size for piping and sealing with weatherproof insulation.

INTERIOR CONNECTIONS

Heat Transfer Methods

Explains using water-to-water or water-to-air exchangers to transfer heat indoors.

Water-to-Water Exchanger Types

Discusses use in pressurized systems, like flat plate exchangers for floor heating.

Backup Heating System Recommendation

Advises installing a backup heating system for operational reliability in case of disruption.

INTERIOR CONNECTIONS (continued)

Domestic Hot Water Heating

Describes using flat plate exchangers to pre-heat domestic water tanks efficiently.

Forced Air Furnace Integration

Details mounting, sizing, and potential issues of water-to-air exchangers in forced air systems.

Duct System Compliance

Cites NFPA standards for warm-air supply-duct system construction for safety.

OPERATING THE FURNACE

Filling the Furnace with Water

Guides on filling the furnace with water, using fill valves, bleeder valves, and initial checks.

Firing the Furnace with Wood

Explains starting fires with wood, fuel loading, normal initial sweating, and efficiency tips.

Firing the Furnace with Coal

Provides instructions for starting fires with coal and recommended loading frequency.

CARE AND MAINTENANCE

Daily and Weekly Maintenance Tasks

Covers routine checks for creosote, ashes, door seals, and water levels on a daily/weekly basis.

Seasonal Maintenance Procedures

Details tasks for off-season, including cleaning, inspections, water treatment, and filter changes.

Ash Disposal and Creosote Management

Explains safe ash disposal methods and the formation, need for removal, and risks of creosote.

TROUBLESHOOTING

Heating Performance Issues

Addresses problems like low water temperature or lack of heat distribution to buildings.

Furnace Overheating and Shutdown

Covers common causes for furnace overheating and unexpected shutdowns, listing diagnostic steps.

Chimney Fire Response

Provides immediate actions to take in the event of a chimney fire for safety.

TROUBLESHOOTING (continued)

Power Failure and Smoke Leaks

Offers guidance for power outages and troubleshooting smoke leaking from the furnace door.

Creosote Buildup and Water Loss

Addresses issues of excessive creosote buildup and unexplained water loss from the system.

Ranco Control Error Messages

Mentions error messages displayed by the Ranco Electronic Temperature Control.

WOOD FUEL OPERATING AND SAFETY

Installation and Cleaning Requirements

Stresses compliance with codes, regular cleaning of components, and proper installation.

Firebox Door Operation and Safety

Details safe procedures for opening the firebox, handling explosive gases, and maximum operating limits.

Emergency Response Procedures

Outlines critical actions for power failure, runaway fires, and furnace overheating situations.

REPLACEMENT COMPONENTS LIST

Component Part Numbers

Lists essential furnace components along with their corresponding manufacturer part numbers.

Electronic Temperature Control Settings & Specifications

Ranco ETC Programming

Guides users through programming the Ranco ETC for temperature, differential, and heating/cooling modes.

Troubleshooting Error Messages

Explains common error codes displayed by the ETC and provides corrective actions.

ETC Specifications

Details technical specifications for the Ranco ETC, including voltage, temperature range, and power.

FOOTPRINT - MF SERIES

Furnace Dimensions and Layout

Provides a diagram and table with physical dimensions and layout for MF series furnaces.

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