EasyManua.ls Logo

Heatmaster G200 User Manual

Default Icon
37 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Model: Serial #:
By SteelTech., INC. UL 2523-2009
Version 2 CAN/CSA B366.1-2011
G100, G200, G400
EPA Certified Wood Burning Furnaces
OPERATION AND MAINTENANCE MANUAL
Question and Answer IconNeed help?

Do you have a question about the Heatmaster G200 and is the answer not in the manual?

Heatmaster G200 Specifications

General IconGeneral
BrandHeatmaster
ModelG200
CategoryFurnace
LanguageEnglish

Summary

LIMITED WARRANTY

Warranty Schedule

Details the pro-rated coverage percentages for furnace components over time.

Warranty Qualification and Conditions

Outlines requirements for warranty claims, including registration and water testing.

WATER TREATMENT AND TESTING

Water Treatment Policy

States the requirement for annual water testing and treatment for warranty qualification.

Water Sampling Procedure

Step-by-step guide on how to collect a water sample for laboratory testing.

Test Parameters and Interpretation

Explains key water quality parameters like conductivity, pH, and nitrates.

SAFETY PRECAUTIONS

General Safety Guidelines

Comprehensive list of warnings and cautions for safe furnace operation and installation.

FURNACE INSTALLATION GUIDE

Location Considerations

Guidance on selecting an optimal and safe location for furnace installation.

Clearances to Combustibles

Specifies required minimum distances from flammable materials for safe operation.

Furnace Foundation Requirements

Details the specifications for the base or pad on which the furnace is installed.

Trenching for Utilities

Instructions for preparing trenches for water and electrical supply lines.

Indoor Installation Requirements

Specific considerations for installing the furnace indoors, including air supply.

Chimney Installation Specifications

Outlines requirements for chimney height, type, and maintenance.

Chimney Installation Best Practices

Rules for proper chimney setup, including height, run, and elbow usage.

Roof Penetration Clearances

Details required clearances for chimney exits through the roof structure.

COMBUSTION AIR REQUIREMENTS

Ensuring Adequate Air Supply

Explains how to calculate and provide sufficient air for furnace combustion.

WIRING AND CONNECTIONS

Electrical Wiring Standards

Covers electrical wiring requirements and the need for qualified technicians.

Underground Hydronic Line Installation

Details specifications and installation of underground water heating lines.

Furnace Connection Points

Identifies key ports and connections on the furnace unit for system hookup.

BUILDING AND INTERIOR CONNECTIONS

Building Utility Pass-Throughs

Discusses creating and sealing openings for utilities through building walls.

System Water Flow Rate Requirements

Specifies the necessary water flow rates for different furnace models (G100, G200, G400).

Interior Heating System Integration

Guidance on connecting the furnace to internal heating systems like exchangers.

INTEGRATING WITH EXISTING SYSTEMS

Water-to-Water Heat Exchanger Use

Explains how to use heat exchangers with pressurized boiler systems.

Boiler Safety When Adding Furnace

Lists critical safety precautions when connecting to an existing boiler.

HEAT TRANSFER CONFIGURATIONS

Domestic Hot Water Systems

Discusses using flat plate exchangers for pre-heating domestic water.

Forced Air Heating Systems

Details mounting and sizing water-to-air heat exchangers for forced air systems.

OPERATING THE FURNACE

Filling the Furnace with Water

Instructions for filling the furnace with water and checking for leaks.

Firing the Furnace

Guidance on starting and maintaining a wood fire for optimal operation.

Loading the Furnace

Step-by-step guide on safely loading wood into the firebox.

Gasification Furnace Operation

Requirements for operating the gasification process, including wood sizing and stacking.

How the Gasification Furnace Works

Explains the internal process of wood gasification and heat transfer.

WOOD QUALITY AND PREPARATION

Acceptable Fuel Types

Lists wood types that can be burned and those that must be avoided.

Wood Seasoning and Storage

Explains how to properly season, test moisture, and store firewood.

CONTROLS AND SAFETY DEVICES

Furnace Control System Overview

Describes the factory-programmed control for temperature and air management.

Key Control and Safety Components

Details the function of the air damper, draft inducer, bypass handle, and safety switches.

CARE AND MAINTENANCE

Daily Maintenance Procedures

Routine checks and tasks to be performed on a daily basis.

Weekly Maintenance Tasks

Specific maintenance actions to be completed on a weekly schedule.

Seasonal Maintenance Procedures

Tasks to perform when the furnace is taken out of service for the season.

TROUBLESHOOTING: BURNING AND AIR FLOW

Diagnosing Burning and Air Flow Issues

Steps to identify and resolve problems with proper burning and air circulation.

Damper Plate Operation Problems

Troubleshooting steps for issues with the air damper plate not opening or closing.

Heating Performance Problems

Addresses issues where the furnace fails to heat the water to the desired temperature.

TROUBLESHOOTING: TEMPERATURE AND HEAT ISSUES

Water Temperature Discrepancies

Troubleshooting steps for cool supply line temperatures despite a hot furnace.

Lack of Building Heat

Diagnosing why the building is not receiving heat from the furnace system.

Furnace Overheating Prevention

Procedures to follow if the furnace temperature exceeds safe limits.

TROUBLESHOOTING: SHUTDOWN, FIRE, AND LEAKS

Emergency Fire Procedures

Actions to take in case of a runaway fire or chimney fire.

Furnace Shutdown Causes

Investigating reasons for the furnace shutting down unexpectedly.

Power Failure Operation

Guidance on operating the system during and after a power outage.

Smoke Leakage and Creosote Issues

Resolving smoke leaks from doors and addressing excessive creosote buildup.

Water Loss Diagnosis

Identifying causes for frequent water loss from the furnace system.

ELECTRICAL TROUBLESHOOTING

High Limit and Power Switch Testing

Procedures for testing the high limit switch and power supply switch.

Siemens 24V DC Power Supply Check

Steps to test the 24V DC power supply unit for proper function.

Fuse and Control Module Testing

Verifying the 1 Amp fuse and testing the Siemens LOGO control unit.

Low Water Cut Off Switch Test

How to test the low water level sensor and its associated alarm.

By-Pass Door and Cold Start Switch Checks

Testing the bypass door switch and the cold start override button.

Damper Actuator Operation Test

Procedures for testing the air damper actuator's power and communication.

CAUTIONARY MARKINGS AND CERTIFICATIONS

Key Safety Warnings

Important warnings regarding operation, fuel, and installation safety.

Compliance and Certification Details

Information on adherence to codes, certifications, and emission standards.

G100 FOOTPRINT AND DIMENSIONS

G100 Physical Dimensions

Provides the physical footprint and dimension details for the G100 model.

G200 & G400 FOOTPRINT AND DIMENSIONS

G200 & G400 Physical Dimensions

Provides the physical footprint and dimension details for G200 and G400 models.

Related product manuals