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Heatmaster MF-5,000 User Manual

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OWNER’S MANUAL
OWNER’S MANUAL
OUTDOOR WOOD & COAL FURNACES
OUTDOOR WOOD & COAL FURNACES
MF
MF
-
-
3000
3000
MF
MF
-
-
5,000 MF
5,000 MF
-
-
5,000e MF
5,000e MF
-
-
10,000e MF
10,000e MF
-
-
20,000e
20,000e
Model: Serial #:
By; SteelTech., INC.
By; SteelTech., INC.
UL 2523
UL 2523
-
-
2009
2009
Version 2
UL 391 (1995)
UL 391 (1995)
CAN/CSA B366.1
CAN/CSA B366.1
-
-
M91
M91
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Heatmaster MF-5,000 Specifications

General IconGeneral
BrandHeatmaster
ModelMF-5, 000
CategoryFurnace
LanguageEnglish

Summary

Limited Lifetime Warranty

Warranty Schedule

Details the pro-rated coverage schedule for the furnace over its lifespan.

Component Warranties & Exclusions

Specifies warranties for parts like grates, doors, and exclusions due to negligence or lack of maintenance.

Warranty Qualification Requirements

Outlines conditions for warranty approval, including registration and water testing.

Water Treatment and Testing

Water Treatment Policy

Policy on annual water testing and adding treatment to maintain warranty and system health.

Understanding Water Test Parameters

Explains conductivity, pH, and nitrates, and their meaning for furnace water.

Glycol Use and Effects

Details the use of inhibited glycol for freeze protection and its potential breakdown.

Safety Precautions

General Operating Dangers

Warnings against burning hazardous materials, operating with open doors, and improper draft.

Installation and Clearance Safety

Recommendations for clearance from buildings and checking for buried utilities.

Operational Safety Warnings

Precautions regarding hot surfaces, filling with water, and chimney connections.

Chimney Installation and Maintenance

Chimney Specifications

Details chimney sizes required for different HeatMaster furnace models (MF-3000 to MF-20000e).

Chimney Installation Tips

Guidance on connecting chimney sections, using fastening rings, and maximum recommended length.

Furnace Installation Guide

Location Selection Criteria

Factors to consider when choosing a furnace location, including clearance and wind direction.

Furnace Foundation Requirements

Instructions for preparing a stable foundation, including cement pads and blocks.

Trenching and Underground Piping

Trench Depth and Insulation

Details on trench depth, slope, insulation, and vapor barriers for water lines.

Wiring and Hydronic Line Installation

Wiring Installation Requirements

Guidelines for underground electrical wiring installation, adhering to local codes.

Hydronic Line Connection Specifications

Specifications for hydronic lines, including diameter, pressure rating, and potable water listing.

Furnace Connection Procedures

Plumbing and Valve Connections

Description of furnace plumbing ports (supply/return) and recommended isolation valves.

Electrical Power Connection

Information on connecting main power to the furnace junction box via a qualified technician.

Building and Interior Connections

Building Connections Overview

Ensuring proper sealing of holes for water lines, insulation, and piping.

Water-to-Water Heat Exchangers

Using exchangers to transfer heat to pressurized boiler or floor heating systems.

Interior Connections - Continued

Domestic Hot Water Integration

Utilizing flat plate exchangers to pre-heat domestic water tanks.

Forced Air Furnace Integration

Mounting and sizing water-to-air heat exchangers for forced air systems.

Operating the Furnace

Filling the Furnace with Water

Procedure for filling the furnace, including vent pipe use and air removal.

Firing the Furnace with Wood

Instructions for starting and maintaining a wood fire, including fuel selection and burn tips.

Firing the Furnace with Coal

Guidance on starting and maintaining a coal fire, including loading frequency.

Care and Maintenance Procedures

Routine Maintenance (Daily/Weekly)

Daily checks for creosote, ash, seals, water levels; weekly checks for bypass/chimney creosote.

Seasonal Maintenance and Cleaning

Tasks for non-use period: ash/creosote removal, inspection, cleaning, water treatment, exterior care.

Ash Disposal and Creosote Management

Proper methods for ash disposal and understanding creosote formation and removal.

Troubleshooting Furnace Issues

Heating Performance Problems

Diagnosing low temperature and building not heating issues.

Furnace Overheating and Shutdowns

Diagnosing and resolving furnace overheating or unexpected shutdowns.

Chimney Fire and Power Failure

Procedures for responding to chimney fires and power outages.

Further Troubleshooting Steps

Smoke Leaks and Water Loss

Troubleshooting smoke leaks from doors and unexplained water loss from the system.

Creosote Buildup and Control Errors

Addressing excessive creosote buildup and interpreting Ranco ETC error messages.

Ranco ETC Error Messages

Interpreting and resolving error messages displayed by the Ranco Electronic Temperature Control.

Important Safety and Operational Warnings

General Installation and Fuel Warnings

Covers installation compliance, cleaning, fuel loading, and prohibited materials.

Explosive Gases and Operating Limits

Warnings about explosive gases during refueling and maximum operating temperature/pressure.

Emergency Procedures

Steps for power failure, runaway fires, and cooling an overheated furnace.

Replacement Components List

Available Parts and Manufacturer Numbers

Lists furnace components, part numbers, and their availability through dealers.

Furnace Footprint and Dimensions

Dimensional Specifications Table

Provides footprint dimensions (A, B, C, D) for MF Series furnaces.

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