Hercules HE32 - User Manual

Questions and Answers

D
Donna CarrAug 12, 2025
Why is my Hercules Power Tool overheating?
- R
  Ruth DuncanAug 12, 2025
  Your Hercules Power Tool may be overheating due to several reasons: you might be forcing the tool to work too fast, the bit could be dull or damaged, the motor housing vents might be blocked, or the motor is being strained by a long or small diameter extension cord. To resolve this, allow the tool to work at its own pace, keep cutting bits sharp (replace if needed), clear blocked motor housing vents, and avoid using extension cords or ensure they have the proper diameter for the length and load.
E
ejohnsAug 16, 2025
What to do if my Hercules HE32 will not start?
- S
  saraholiverAug 16, 2025
  If your Hercules Power Tool won't start, check these potential issues: 1. Ensure the cord is properly connected. 2. Verify that the outlet has power; if not, check the circuit breaker and ensure it's the right capacity for the tool without other loads. 3. If equipped, turn off the tool, let it cool down, and then press the reset button. If these steps don't work, the tool might have internal damage or wear and requires a technician's attention.
A
amanda13Aug 19, 2025
Why does my Hercules HE32 Power Tool operate slowly?
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  greerandrewAug 20, 2025
  Your Hercules Power Tool might be operating slowly because the extension cord is too long or the wire size is too small. Try eliminating the use of an extension cord. If you need an extension cord, use a shorter, heavier gauge cord.
Z
zkelleyAug 23, 2025
What to do if Hercules HE32 performance decreases over time?
- J
  Juan EsparzaAug 23, 2025
  If you notice that your Hercules Power Tool's performance is decreasing over time, consider the following: 1. Check if the bit is dull or damaged and replace it if necessary. 2. Allow the tool to operate with no load for 5 minutes before use. If the issue persists, the carbon brushes may be worn or damaged, and you should have a qualified technician replace them.
M
Mr. Michael Munoz Jr.Aug 27, 2025
How to fix excessive noise or rattling in Hercules HE32?
- C
  Catherine OrtegaAug 27, 2025
  If your Hercules Power Tool is making excessive noise or rattling, it likely has internal damage or wear. Have a technician service the tool.
W
williamsjoseAug 31, 2025
How to fix Hercules Power Tool that will not start?
- J
  jane69Aug 31, 2025
  If your Hercules Power Tool won't start, first ensure the power cord is properly connected. Then, check if the outlet has power; if not, check the circuit breaker, ensuring it's the correct capacity and not overloaded. If your tool has a thermal reset breaker, turn it off, let it cool, and press the reset button. If none of these steps work, the tool may have internal damage or wear, requiring service by a qualified technician.
C
crystal32Sep 4, 2025
Why does my Hercules Power Tool make excessive noise?
- X
  xjarvisSep 4, 2025
  Excessive noise or rattling in your Hercules Power Tool is likely due to internal damage or wear, such as with the carbon brushes or bearings. In this case, you should have a technician service the tool.
K
Kimberly BrownSep 7, 2025
How to fix a Hercules Power Tool that operates slowly?
- C
  charlene68Sep 7, 2025
  If your Hercules Power Tool operates slowly, it might be due to an extension cord that's too long or has a wire size that's too small. Try eliminating the extension cord altogether. If you must use one, choose a shorter cord with a heavier gauge.

Summary

IMPORTANT SAFETY INFORMATION

General Power Tool Safety Warnings

General safety precautions for power tools, covering work area, electrical, and personal safety.

Power Tool Use and Care

Guidelines for safe operation, maintenance, and proper usage of power tools.

Percussion Hammer Safety Warnings

Grounding Instructions

Double Insulated Tools

Information on tools not requiring grounding due to their insulation system.

Extension Cords

Guidance on selecting and using appropriate extension cords for power tools.

Warning Symbols and Definitions

Specifications and Functional Description

Operation

Tool Set Up

Instructions for setting up the tool, including bit installation and lubrication.

Workpiece and Work Area Set Up

Guidelines for preparing the work environment and securing materials before operation.

Maintenance and Servicing

Cleaning, Maintenance, and Lubrication

Procedures for cleaning, lubrication, and inspecting the tool before and after use.

Replacing Carbon Brushes

Instructions for replacing worn carbon brushes, recommending professional service.

Warranty and Service Information

The HERCULES HE32 1-1/8" Hex Breaker Hammer is a robust power tool designed for heavy-duty demolition tasks. This owner's manual and safety instructions provide comprehensive guidance for its safe operation, maintenance, and troubleshooting.

Function Description

The HERCULES HE32 is a percussion hammer primarily used for breaking concrete, asphalt, and other hard materials. It operates by delivering powerful impacts to a chisel or tile bit, effectively fracturing the material. The tool is designed for applications requiring significant force and durability, making it suitable for construction, renovation, and demolition projects. Its 1-1/8" hex bit chuck ensures compatibility with standard heavy-duty bits.

Important Technical Specifications

Model: HE32
Bit Type: 1-1/8" Hex Breaker Hammer
Electrical Rating: 120VAC / 60Hz / 15A
No Load Revolutions per Minute (RPM): xxxx/min (specific value not provided, indicated as "xxxx/min")
Included Bits: 1 Bull Nose Bit, 1 Narrow Tile Bit
Grounding: Double Insulated (does not require grounding, uses a two-prong plug)
Extension Cord Requirements (120/240 Volt):
- 0-2.0 Amperes: 18 gauge for 25'-100', 16 gauge for 150'
- 2.1-3.4 Amperes: 18 gauge for 25'-75', 16 gauge for 100', 14 gauge for 150'
- 3.5-5.0 Amperes: 18 gauge for 25'-50', 16 gauge for 75', 14 gauge for 100', 12 gauge for 150'
- 5.1-7.0 Amperes: 18 gauge for 25', 16 gauge for 50', 14 gauge for 75', 12 gauge for 100'-150'
- 7.1-12.0 Amperes: 18 gauge for 25', 14 gauge for 50', 12 gauge for 75', 10 gauge for 100' (no recommendation for 150')
- 12.1-16.0 Amperes: 14 gauge for 25', 12 gauge for 50', 10 gauge for 75' (no recommendation for 100'-150')
- 16.1-20.0 Amperes: 12 gauge for 25', 10 gauge for 50' (no recommendation for 75'-150')
- Note: Based on limiting line voltage drop to five volts at 150% of the rated amperes.

Usage Features

The HE32 is designed for user-friendly operation with a focus on safety and control.

Bit Installation: The tool supports both collared and collarless bits.
- Collarless Bit Installation: Pull the Lock Lever to the side, insert the bit with the flat notch facing the Lock Lever, slide it in as far as possible, then pull the Lock Lever back to lock it. The bit will have approximately 1-3/4" of play along the shank.
- Collared Bit Installation: Pull the Lock Lever open about 70-80° to the second engaging position, insert the collared bit, slide it in as far as possible, and return the Lock Lever to its original position. The bit will have approximately 1-3/4" of play but should not slide out.
Operation:
- Ensure the work area is clean, well-lit, and clear of children and bystanders.
- Always wear personal protective equipment, including ANSI-approved safety goggles with side shields, ear protection, steel-toe boots, and a dust mask.
- Check the bit for dullness, cracks, or damage before use. Only use sharp-tipped bits.
- Plug the tool into a 20-amp rated circuit.
- Hold the tool firmly with both hands (one on the Side Handle, one on the Main Handle).
- Press the Trigger to start. The Trigger is spring-loaded and requires continuous pressure to keep the tool running.
- Begin striking material by pushing the tip forcibly down.
- Avoid forcing the tool; allow its own weight to supply the needed force. Running the tool with no load ("empty blows") can damage the Breaker Hammer.
- For cold temperatures or after long periods of disuse, allow 3-5 minutes for the tool to warm up.
- When finished, release the Trigger, unplug the tool, clean it, and store it out of reach of children.
Vibration Safety: The tool vibrates during use, which can cause physical injury over time. Users are advised to:
- Consult a doctor if using regularly or for extended periods, especially if pregnant or with circulatory/nervous system disorders.
- Seek medical advice for vibration-related symptoms (tingling, numbness, white/blue fingers).
- Avoid smoking during use as nicotine reduces blood supply to hands.
- Use tools with the lowest vibration when possible.
- Include vibration-free periods in the workday.
- Let the tool do the work, rather than forcing it.
- Maintain the tool as instructed and stop use immediately if abnormal vibration occurs.

Maintenance Features

Regular maintenance is crucial for the longevity and safe operation of the HERCULES HE32.

Pre-Use Inspection: Before each use, inspect the tool for loose hardware, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, or any other condition affecting safe operation.
Post-Use Cleaning: Wipe external surfaces with a clean cloth after each use.
Lubrication:
- Periodically remove and re-lubricate the loading end of the bit with grease during extended operation.
- The Breaker Hammer has an airtight construction, allowing for approximately six months of regular use before internal lubrication is needed. Internal gearbox greasing should only be performed by a qualified technician to prevent damage or contamination.
Carbon Brush Replacement: Carbon brushes wear out over time, causing the tool to stop working. They must be replaced by a qualified technician using the included replacement brushes.
1. Remove the Fan Cover (70) by unscrewing the four Bolts (71) and Flat Washers (99).
2. Slide the Fan Cover off the Housing (31).
3. Remove the Carbon Brush Bracket (61).
4. Remove the old Carbon Brushes from the Bracket.
5. Insert new Carbon Brushes into the Bracket.
6. Replace the Carbon Brush Bracket and slide the Fan Cover back over the Housing.
7. Securely fasten the Bolts and Flat Washers.
Storage: Store the tool indoors in temperatures no lower than 50-60°F.
Damaged Equipment: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. Repairs and parts replacements should only be undertaken by certified and licensed technicians.
Labels and Nameplates: Maintain all labels and nameplates on the tool, as they carry important safety information. Contact Harbor Freight Tools for replacements if unreadable or missing.

Troubleshooting

The manual provides a troubleshooting guide for common issues:

Tool will not start: Check cord connection, power at outlet (circuit breaker), thermal reset breaker, or internal damage (carbon brushes, trigger).
Tool operates slowly: Check extension cord length/wire size, bit dullness/damage, cold internal lubrication, or worn/damaged carbon brushes.
Performance decreases over time: Usually due to bit dullness/damage, cold internal lubrication, or worn/damaged carbon brushes.
Excessive noise or rattling: Indicates internal damage or wear (carbon brushes, bearings).
Overheating: Caused by forcing the tool, dull/damaged bit, blocked motor housing vents, or a strained motor due to a long/small diameter extension cord.

For all troubleshooting and servicing, always disconnect the power supply before beginning work. For technical questions, contact 1-888-866-5797.