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HETRONIC TG DIG-V1 User Manual

HETRONIC TG DIG-V1
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YOUR #1 PARTNER IN RADIO REMOTE CONTROLS
Operator Manual
Hetronic USA
4300 Highline Blvd., Bldg. A
Oklahoma City, OK 73108
405-946-3574 Fax 405-946-3564
OPMN_TG_0001.0
6/04
www.hetronic.com
Hetronic Canada
45 Sinclair Avenue
Halton Hills, Ontario L7G 4X4
+1-800-816-4459 Fax +1-905-702-0501
© 2004 Hetronic, Inc.
All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval
system, or translated into any language in any form by any means without the written permission of Hetronic.
TG Systems
TG DIG-V1

Table of Contents

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HETRONIC TG DIG-V1 Specifications

General IconGeneral
Operating Voltage3.6 V DC
Enclosure ProtectionIP65
Frequency433 MHz
Operating Temperature-20°C to +55°C
Power SupplyBattery
RangeUp to 100m

Summary

INTRODUCTION

Before Operating the System

Essential safety and operational checks before using the Hetronic TG system.

Production and System Numbers

Identify and record system numbers for service and support.

Hetronic System Components

RX 14-0004 Receiver Features

Lists standard features of the RX 14-0004 receiver, including outputs and voltage options.

RX 20 Receiver Features

Lists standard features of the RX 20 receiver, including outputs and voltage options.

TG Dig-V1 Transmitter Features

Details standard features of the TG Dig-V1 transmitter, including controls and range.

System Overview and Operation

Explains the system's communication, E-Stop, sleep mode, and safe mode functions.

Safety

Understanding Safety Alerts

Explains safety symbols, hazard levels (Danger, Warning, Caution), and notations for safe operation.

Safe Operation Practices

Covers required training, work area safety, protective features, and emergency stop procedures.

Receiver Installation

RX 14-0004 Receiver Components

Identifies and labels the components of the RX 14-0004 receiver unit.

RX 20 RECEIVER

Receiver Location and Mounting

Guidance on selecting a suitable location and mounting the receiver for optimal operation and accessibility.

Standard External Antenna Installation

GainFlex Antenna Installation

Electrical Wiring

TG Dig-V1 with RX 14-0004 Outputs Wiring

Detailed wiring diagram and connections for the TG Dig-V1 transmitter with RX 14-0004 receiver.

TG Dig-V1 with RX 20 Outputs Wiring

Overhead Crane Wiring Example

TG Transmitter

Frequency and Address Settings

Details how to set frequency and address codes for system compatibility and proper operation.

TG DIG-V1 Transmitter Components

Identifies the parts and controls of the TG DIG-V1 transmitter.

Transmitter Setup

Pushbutton Labeling

Step-by-step guide for applying pushbutton labels to the TG transmitter for correct operation.

Test Procedures

System Testing

Procedures for testing the transmitter and receiver system to verify correct operation before use.

LED Designations and Layout

Receiver LED Indicators

Explains the meaning of each LED indicator on the receiver for diagnostics and status monitoring.

System Testing with LEDs

Outlines the steps for testing system functions, correlating them with LED indicators on the receiver.

Operation

Start-Up Procedure

Detailed steps to follow for initiating system operation after ensuring all safety checks are complete.

Holding and Visual Check

Proper transmitter handling and pre-operation visual inspection for safety and functionality.

Maintenance

Changing the Battery

Procedure for safely replacing the transmitter battery when a low battery warning is received.

Battery Charging System

Details the features and operation of the battery charger for Hetronic batteries.

Safe Mode Operation

Explains the conditions that trigger Safe Mode, especially low battery warnings and system shutdown.

Battery Disposal

Guidelines for the environmentally responsible disposal of batteries and electronic components.

Charging the Battery

Battery Charger Options and Information

Covers power options for the charger and general information about Hetronic NiMH batteries.

RF Modules

RF Module Functions

Describes the RF unit's functions, connections, and frequency selection methods.

Setting Frequency Channel

Step-by-step instructions for setting the transmitter's frequency channel to match the receiver.

CS 458 RF-Synthesizer Settings

CS 447 RF-Synthesizer Settings

CS 434 RF-Synthesizer Settings

STD-402 RF-Synthesizer Functions

CS 429 Frequency & DIP Switch Settings

Troubleshooting

Troubleshooting Questions

Essential questions to gather information from the reporter to aid in diagnosing system problems.

Common Problems and Diagnosis

Identifies common issues and directs users to diagnostic LEDs for problem resolution.

Specifications

TG System Specifications

Key technical specifications for the overall Hetronic TG system, including range and frequency.

Transmitter (TG DIG-V1) Specifications

Details functions, power supply, and operating time for the TG DIG-V1 transmitter.

Receiver (RX 14/RX 20) Specifications

Lists technical specifications for both RX 14 and RX 20 receivers, including power, current, and outputs.

Battery Charger and Battery Specifications

Covers specifications for the battery charger and the NiMH battery, including charging and capacity.

Installation and Safety Test Data

Installation and Safety Test Form

A form to be completed after installation and safety testing, documenting system details and technician information.

Definitions

Technical Terms Glossary

Glossary of technical terms used in the manual, explaining their meaning and function.

AWG - Metric Conversions

Wire Gauge Conversions

Table providing conversions between American Wire Gauge (AWG) and metric equivalents.

Abbreviations

List of Abbreviations

An alphabetical list of abbreviations used throughout the manual with their full meanings.

Warranty

Limited Warranty and Terms of Sale

Outlines Hetronic's limited warranty, terms of sale, payment terms, and return policy.

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