Hewland FTR - Page 38

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PAGE 38 © Copyright Hewland Engineering Limited 2001-2008

FTR 6 SPEED ASSEMBLY USING FTRE RATIOS

Position QTY Part Number Description

193 1 FTRE-260-3A RACK PLUG

194 5 BEA-395 NEEDLE ROLLERS

195 1 HP-M-9042 DOWTY WASHER

196 1 SPA-077 SENSOR SPACER

200 1 FTRE-237-1 REVERSE POST

201 1 WSH-089 WASHER

202

BEA-401 NEEDLE ROLLER

203

FTRE-237 REVERSE IDLER GEAR

204 1 SCR-129 SCREW

205 1 FTRE-237-2 BUSH

206

FTRE-237-4 INSERT

207

FTRE-201-1 PILLAR SPACER

208 1 FTRE-234-2 SPACER

209 1 FTRE-234-3 SPACER

210

1 FTRE-249 REVERSE FORK

211

1 FTR-212-ADJ ADJUSTABLE DIFF ASSEMBLY

212

1 FTR-218-15 OUTPUT FLANGE

213

1 FTR-218-16 OUTPUT FLANGE

214

1 SCR-119 BI-HEX BOLT

215

2 FTR-213-9 TOP HAT BUSHES

216

2 FTR-213-11 TRIPOD INSERTS

217

1 NUT-004 KAYNUT

6 SPEED PARTS LIST Continued (FTRE RATIOS ONLY)

Main Page

Table of Contents3
Technical Specification & Gear Selection7
General Notes8
Differential Bearing Preload & Crownwheel Backlash Setting9
Fig. 1 Backlash Adjustment10
Fig. 2 Differential Bearing Preload11
Pinion Setting12
Fig. 3 Pinion Shaft Setting12
Sequential Fork Setting13
Fig. 4 Sequential Barrel Setting13
Powerflow Differential14
Fig. 5 Powerflow Diff Assembly14
FTR-212-ADJ Backlash Adjustment15
Fig. 6 FTR-212-ADJ Assembly15
Fig. 7 Graph Relating Turns to Preload Increase (FTR-212-ADJ)16
Gearbox Assembly17
FTR/JFR 6 Speed Illustrated Parts List19
Fig. 8 Casing & Associated Parts - 6 Speed (Not FTRE Ratios)20
Fig. 9 Layshaft Assembly - 6 Speed (Not FTRE Ratios)21
Fig. 10 Pinion Shaft Assembly - 6 Speed (Not FTRE Ratios)22
Fig. 11 Selector Assembly - 6 Speed (Not FTRE Ratios)23
FTR/JFR 6 Speed (with FTREL Barrel) Illustrated Parts List28
Fig.12 Selector Assembly -6 Speed (FTREL Barrel Only)28
FTR/JFR 6 Speed Conversion to 5 Speed30
Fig.1330
FTR 6 Speed (Fitted with FTRE Ratios) Illustrated Parts List31
Fig.1432
Fig.15 Layshaft Assembly - 6 Speed (FTRE Ratios)33
Fig.1634
Fig.1735
FTR/JFR 5 Speed Illustrated Parts List39
Fig.1840
Fig.1941
Fig.2042
Fig.2143
FTRS 6 Speed Illustrated Parts List48
Fig.22 FTRS Additional Parts48
Bearing Carrier Options49
Fig.23 Bearing Carrier Options49
Differential Options Illustrated Parts List50
Fig.24 Tripod Differential Assembly51
Fig.25 FTR-212-FD52
Fig.26 FTR-21252
Fig.27 FTRL-21254
Fig.28 Tripod Adjustable Differential Assembly55
Fig.29 FTR-212-ADJ56
Fig.30 Flanged Free Differential57
Fig.31 LJS-212-F58
Fig.34 LJS-212-F61
Fig.35 Flanged LSD Differential Inboard Brake Discs62
Fig.36 LD-21263
Typical Ramp Orientation64
Fig.37 Ramp Orientation64
Gearbox Tooling65
Fig.38 Gearbox Tooling65
Installation Drawings67
Fig.3968
Fig.4069
Fig.41 Installation Drawing - Bearing Carriers70
Fig.42A-C Installation Drawing - Flanges71
FTRL Hubbed 2Nd Gears74
Fig.43 FTRL Hubbed Gears74
Technical Bulletins75
Fig.4477
Fig.4578
Fig.4679
Fig.4785
Fig.4889
Fig.4990
General K-Nut Tightening Torques92
Manual Modification History93

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Hewland FTR - Page 38

Table of Contents

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