1
CONTENTS
1. TO USE IN SAFETY ······························ 2
2.
PARTS DESCRIPTION AND THEIR FUNCTIONS
··· 4
2.1 Appearance ········································ 4
2.2 Main Component Units
and their Functions ··························· 5
3. HOW TO OPERATE······························· 6
3.1 Air Compressor Instrumentation ····· 6
3.2 How to Use the Digital Monitor
and its Controls ································· 8
3.3 Initial Start-Up ·································· 10
3.4
Setting of the Control Functions
······ 12
3.5 Daily Operation ································ 15
4. DAILY CHECK······································ 17
4.1 Daily Operation Management········· 17
4.2 Control of Condensate···················· 17
4.3 Lubricant Management ··················· 18
5. TROUBLESHOOTING ························· 20
5.1 When ALARM or SHUTDOWN
is Displayed······································ 20
5.2 Override Operation·························· 21
5.3
SHUTDOWN/ALARM Indications
on the Instrument Panel
····················· 23
5.4
A List of SHUTDOWNS
Not Displayed on Instrument Panel
······· 26
6. SYSTEM OF EACH COMPONENT ····· 28
6.1
Compressed Air/Lubricant System
····· 28
6.2 Capacity Control System················ 29
6.3 Dryer System ··································· 33
7.
INSTRUCTIONS FOR INSTALLATION
···· 34
7.1 Verification of Components ··········· 34
7.2 Instructions When Conveying········ 34
7.3 Instructions When Installing ·········· 35
7.4 Instructions When Piping ··············· 36
7.5 Compressor Room Ventilation······· 37
7.6
Instructions on Electrical Wiring
········ 38
8. PERIODIC MAINTENANCE················· 44
8.1
Periodic Maintenance for Compressor
······ 44
8.2 Maintenance Standards (A) ············ 45
8.3 Maintenance Standards (B) ············ 46
8.4 Auto Drain Trap for Dryer ··············· 47
8.5
Performance Check of Relief Valve
······· 48
8.6 Performance Check of
Capacity Control System················ 48
8.7
Replacement of Oil Filter Element
········· 49
8.8 Cleaning and Replacement of
Air Intake Filter Element ················· 50
8.9 Cleaning of Cooler ·························· 51
8.10
Inspection and Replacement of
Minimum Pressure / Check Valve
······· 52
8.11
Replacement of Oil Separator Element
····· 53
8.12 Inspection of Belt ···························· 55
9.
WHEN IT IS NOT USED FOR LONG TIME
····· 56
10. PARTS LIST ······································· 57
11. OPERATION RECORD LOGBOOK ··· 67
12. STANDARD SPECIFICATION ··········· 69
DAILY CHECK
INSTALLING · PLUMBING ·
ELECTRICAL WIRING
PERIODIC MAINTENANCE
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