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Hitachi RAS-2-HVNP User Manual

Hitachi RAS-2-HVNP
480 pages
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Printed in SpainSMGB0079 rev.0 - 01/2013
Hitachi air conditioning products are manufactured according to:
ISO 9001 of JQA, Japan for its Quality Management accordance with the
standard
ISO 14001 of JACO, Japan for its Environmental Management accordance with
the standard
Hitachi Air Conditioning Products Europe, S.A. is certified with:
ISO 9001 of AENOR, Spain for its Quality Management accordance with the
standard
ISO 14001 of AENOR Spain for its Environmental Management systems
accordance with the standard
Hitachi certifies that our products have met EU consumer safety, health and
environmental requirements.
Hitachi Air Conditioning Products Europe, S.A.
Ronda Shimizu, 1 - Polig. Ind. Can Torrella
08233 Vacarisses (Barcelona) Spain
HITACHI participates in the Eurovent Certification Programme; the certified
data of certified models are listed in the Eurovent Certification Online Directory
(www.eurovent-certification.com).
SMGB0079 rev. 0 - 01/2013
Service Manual
UTOPIA IVX PREMIUM / IVX STANDARD SERIES
H(V)N(P/C)(E)
UTOPIA IVX PREMIUM / IVX STANDARD SERIES
RAS-(2-6)HVNP(E)
RAS-(4-12)HNP(E)
RAS-(3-6)HVNC(E)
RAS-(4-12)HNC(E)

Table of Contents

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Hitachi RAS-2-HVNP Specifications

General IconGeneral
BrandHitachi
ModelRAS-2-HVNP
CategoryAir Conditioner
LanguageEnglish

Summary

General information

1.1 General information

General notes on reproduction, amendments, and printing errors for the manual. Overview of Hitachi UTOPIA series, IVX Premium/Standard, and indoor units.

1.2 Safety

Explanation of DANGER, CAUTION, and NOTE symbols used in the manual for safety, and norms compliance.

1.3 Product guide

Classification of outdoor and indoor unit models, and product guides for units and accessories.

Unit Installation

2.1 Safety summary

Crucial safety precautions for unit installation, covering DANGER and CAUTION points.

2.2 Transportation of outdoor unit

Instructions for safely hanging and transporting the outdoor unit using ropes.

2.5 Installation space (Initial ckeck)

Provides basic dimensions and clearance requirements for unit installation for various models.

2.6 Place provision

Foundation and mounting requirements, including securing units and providing drainage.

2.7 Optional parts and installation

Details on installing optional accessories like air flow guides and snow protection hoods.

Piping work and refrigerant charge

3.1 General notes before performing pipe work

Guidelines for selecting and preparing copper pipes, including flaring work and brazing principles.

3.2 Piping connection for outdoor unit

Step-by-step instructions for connecting piping to specific outdoor unit models.

3.3 Refrigerant piping range

Chart showing applicable height differences and tables for piping size combinations.

3.4 Refrigerant charge

Procedures and tables for calculating additional refrigerant charge based on piping length.

3.6 Piping work for compatibility with the piping of current installations where is used R22 or R407C.

Procedures for using existing pipes with new units, including cleaning or renewal kits.

Electrical wiring

4.1 General notes

Pre-installation checks for electrical components, compliance with codes, and impedance.

4.2 Electrical wiring connection for the outdoor unit

Describes power source and ground cable connections to the ring core and terminal board.

4.3 Setting the DIP switches for the outdoor unit

Explains the function of DIP switches for test run modes and other settings.

4.4 Common wiring

Recommended minimum wire sizes for power and transmitting cables based on model.

4.5 H-LINK II system

Details DIP switch settings for multi-unit systems and illustrates connection examples.

4.7 Electrical wiring diagrams

Provides detailed wiring diagrams for various outdoor unit models and power supplies.

Control System

5.1 Device control system

Describes control logic for compressor frequency, expansion valves, fan, and valves during operations.

5.2 Outdoor units PCB

Details PCB connectors, switches, and LED indications for specific outdoor unit models.

5.3 Protection and safety control

Explains compressor protection mechanisms and safety device settings for outdoor units.

5.4 Standard operation sequence

Flowcharts illustrating cooling, dry, heating, automatic, and defrost operation sequences.

5.5 Standard control functions

Describes control functions like freezing protection, high pressure prevention, and discharge gas temperature.

Optional functions

6.1 Optional input and output signals (By 7-segment display)

Lists available input/output ports and describes the function of various optional signals.

6.2 Optional functions (By 7-segment display)

Guides on setting optional functions using PCB switches and describes their functions.

6.3 Optional functions (By remote control switch)

Lists optional functions configurable via remote control switches like PC-ART.

Test run

7.1 Checking procedure before the test run

Covers pre-run checks, safety warnings, connection verification, and initial setup.

7.2 Test run procedure using the remote control switch (PC-ART)

Step-by-step guide for performing test run via PC-ART remote control.

7.5 Test run procedure from the outdoor unit side

Explains how to perform a test run using DIP switches on the outdoor unit PCB.

7.6 Check list

Checklists for verifying operation during test run and compressor checks.

Troubleshooting

8.1 Initial troubleshooting

Procedures for checking unit status via 7-segment display, power supply failures, and transmission issues.

8.2 Troubleshooting procedure

Lists alarm codes for units and provides troubleshooting steps based on these codes.

8.3 Troubleshooting in check mode

Guides for troubleshooting using the PC-ART remote control and the outdoor unit's 7-segment display.

8.4 Checking procedure for main parts

Detailed steps for checking major components like DIP-IPM inverter, capacitors, and fan motors.

Spare parts

9.1 RAS-(2-2.5)HVNP

Exploded views and parts tables for cycle/structural and electrical components.

9.3 RAS-3HVNPE

Exploded views for cycle/structural, electrical parts, and parts name list.

9.4 RAS-(4-6)H(V)NPE

Exploded views for cycle/structural and electrical parts, and parts name list.

9.7 RAS-12HN(P/C)

Exploded views for cycle/structural, electrical parts, and parts name list.

Servicing

10.1 Introduction

General safety warnings and notes before performing any service operations.

10.2 Servicing for Outdoor Units RAS-(2-2.5)HVNP and RAS-3HVNC

Procedures for removing common outdoor unit components like pipe cover, front cover, fan, and compressor.

10.3 Servicing for Premium series

Detailed servicing procedures for specific premium series outdoor units.

10.4 Servicing for Standard Series

Detailed servicing procedures for standard series outdoor units.

Electrical checks of main parts

11.1 Inverter

Specifications, time chart, protective functions, and overload control for the inverter.

11.2 Thermistor

Details on thermistors used in outdoor units and their resistance characteristics.

11.3 Electronic expansion valve

Details the specifications, drive circuit, and activation mode of the electronic expansion valve.

11.4 High pressure protection device

Explains the function of high pressure switches and sensors for protection.

11.5 Noise filter (NF)

Specifications and circuit diagrams for noise filters used in 3-phase and single-phase systems.

11.7 Reactor (DCL)

Specifications for reactors used in 3-phase and single-phase inverter systems.

11.8 Scroll compressor

Explains the reliable mechanism for low vibration/sound and the principle of compression.

Maintenance notes

12.1 General notes

Steps to check power source, wiring, compressor burnout causes, cooling issues, and alarms.

12.3 Service and maintenance record

Provides a template for recording service and maintenance activities performed on the unit.

12.4 Service and maintenance record using the 7-segment display

Details how to use the 7-segment display for recording service and maintenance data.

12.6 Pump-down method for replacing the compressor

Step-by-step procedure for performing pump-down to safely replace the compressor.

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