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Hitachi RAS-20FSG User Manual

Hitachi RAS-20FSG
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Models
<Indoor Units>
In-the-Ceiling Type
RPI-0.8FSG1 RPI-2.5FSG1 RPI-8FSG1
RPI-1.0FSG1 RPI-3.0FSG1 RPI-10FSG1
RPI-1.5FSG1 RPI-4.0FSG1
RPI-2.0FSG1 RPI-5.0FSG1
4-Way Cassette Type
RCI-1.0FSG2 RCI-2.5FSG2 RCI-5.0FSG2
RCI-1.5FSG2 RCI-3.0FSG2
RCI-2.0FSG2 RCI-4.0FSG2
2-Way Cassette Type
RCD-1.0FSG1 RCD-2.5FSG1 RCD-5.0FSG1
RCD-1.5FSG1 RCD-3.0FSG1
RCD-2.0FSG1 RCD-4.0FSG1
•Wall Type
RPK-1.0FSGM6 RPK-2.0FSGM6
RPK-1.5FSGM6 RPK-2.3FSGM6
Floor Type
RPF-1.0FSG(E) RPF-1.5FSG(E)
Floor Concealed Type
RPFI-1.0FSG(E) RPFI-1.5FSG(E)
Ceiling Type
RPC-2.0FSG1 RPC-3.0FSG1 RPC-5.0FSG1
RPC-2.5FSG1 RPC-4.0FSG1
<Outdoor Units>
FSG(1) Series
RAS-5FSG RAS-16FSG RAS-24FSG1
RAS-8FSG RAS-20FSG RAS-30FSG1
RAS-10FSG
•FS3, FS5 Series
RAS-5FS3 RAS-16FS3 RAS-24FS5
RAS-8FS3 RAS-20FS3 RAS-30FS5
RAS-10FS3
FXG Series
RAS-8FXG RAS-10FXG
FX3 Series
RAS-8FX3 RAS-10FX3
<System Equipment>
•Total Heat Exchangers
KPI-2521 KPI-5021 KPI-8021 KPI-10021
This service mamual provides the technical
information for the HITACHI Inverter-Driven
Multi-Split System Heat Pump Air
Conditioners, “SET FREE, FSG(1)/FS3, FS5
and FXG/FX3 Series”.
Read this manual carefully before starting
service activities.
HITACHI INVERTER-DRIVEN
MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
SET FREE FSG(1)/FS3, FS5 SERIES
AND
SET FREE FXG/FX3 SERIES
P5413553

Table of Contents

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Hitachi RAS-20FSG Specifications

General IconGeneral
BrandHitachi
ModelRAS-20FSG
CategoryAir Conditioner
LanguageEnglish

Summary

TROUBLESHOOTING

1.1 Initial Troubleshooting

Basic checks, wiring, displays, and emergency operations for system issues.

1.1.1 Rotary Switch and Dip Switch Setting

Explains the setting of dip switches and rotary switches on the indoor unit PCB for proper operation.

1.1.3 Checking by 7-Segment Display

Details how to check the outdoor unit's 7-segment LED display for simple troubleshooting.

1.1.4 Emergency Operation when Inverter Compressor is Damaged

Provides procedures for emergency operation when the inverter compressor fails, allowing basic functionality.

1.1.5 Failure of Power Supply to Indoor Unit and Remote Control Switch

Guides on troubleshooting power supply failures, including checking fuses and LCD indications.

1.1.7 Abnormalities of Devices

Lists phenomena and causes for device abnormalities when normal operation is not available.

1.2 Troubleshooting Procedure

Details alarm codes, check modes, and device abnormalities for systematic fault diagnosis.

1.2.1 Alarm Code Table

A comprehensive table listing alarm codes, their content, and leading causes for quick diagnosis.

1.2.2 Troubleshooting by Alarm Code

Step-by-step guide for diagnosing issues based on specific alarm codes indicated on the remote control.

1.3 Procedure of Checking Each Main Parts

Outlines self-checking methods for PCBs, remote controls, and other major components.

1.3.1 Self-Checking of PCBs using Remote Control Switch

Outlines the procedure to test PCBs using the remote control switch's check mode.

1.3.2 Self-Checking of Remote Control Switch

Details the method for self-checking the remote control switch's LCD and transmission circuit.

1.4 Test Run

Explains how to perform test runs using remote controls or the outdoor unit for system verification.

1.4.1 Test Run Mode by Remote Control Switch

Explains how to activate and perform test runs using the remote control switch for system verification.

SERVICING

2.1 Outdoor Unit

Procedures for disassembling and removing components from the outdoor unit.

2.1.1 Removing Air Intake Grille

Step-by-step instructions for removing the air intake grille from various outdoor unit models.

2.1.2 Removing Front Service Panel

Guides on safely removing the front service panel from different outdoor unit models.

2.1.4 Removing Outdoor Fan

Procedures for detaching the propeller fans from the motor shafts of outdoor units.

2.1.5 Removing Compressor (RAS-5FSG and RAS-5FS3)

Detailed steps for removing the compressor, including refrigerant collection and terminal checks.

2.1.9 Removing High Pressure Switch, High Pressure Sensor and Low Pressure Sensor

Outlines the process for removing pressure sensors and switches from outdoor units.

2.1.13 Removing Reversing Valve (RAS-5FSG, ..., RAS-10FX3)

Instructions for removing the reversing valve by disconnecting piping and electrical connections.

2.1.15 Removing Electrical Components (RAS-5FSG, ..., RAS-10FX3)

Guides on removing PCBs, transistor modules, and other electrical parts from the outdoor unit.

2.2 In-the-Ceiling Type (RPI-0.8FSG1 to RPI-5.0FSG1)

Step-by-step guide for removing components from specific indoor unit models.

2.2.2 Removing Printed Circuit Board (PCB)

Steps for removing the control PCB from the electrical box of In-the-Ceiling indoor units.

2.2.3 Removing Indoor Fan and Fan Motor

Detailed instructions for removing the fan motor assembly from In-the-Ceiling indoor units.

2.2.8 Removing Drain Pan

Procedures for draining and removing the drain pan from In-the-Ceiling indoor units.

2.4 4-Way Cassette Type

Detailed instructions for disassembling and removing parts from 4-way cassette indoor units.

2.4.5 Removing Fan Runner and Fan Motor

Guides on removing the fan runner, fan motor, and associated components from 4-way cassette units.

2.4.7 Removing Printed Circuit Board (PCB)

Steps for safely removing the PCB from the electrical box of 4-way cassette indoor units.

2.5 2-Way Cassette Type

Procedures for removing components from 2-way cassette indoor units.

2.5.5 Removing Printed Circuit Board (PCB)

Instructions for removing the PCB from the electrical box of 2-way cassette indoor units.

2.5.8 Removing Drain Pan

Procedures for draining and removing the drain pan from 2-way cassette indoor units.

2.6 Wall Type

Step-by-step guide for disassembling and removing parts from wall-mounted indoor units.

2.6.2 Removing Front Panel

Step-by-step guide to safely remove the front panel of wall-type indoor units.

2.6.6 Removing Indoor PCB

Detailed instructions for removing the indoor unit's PCB, including connector and dip switch handling.

2.10 Total Heat Exchanger

Details the structure and components of the total heat exchanger unit.

2.10.5 Air Filter Cleaning

Guidelines for cleaning the air filter using a vacuum cleaner or water.

2.10.6 Total Heat Exchanger Cleaning

Instructions for cleaning the total heat exchanger element, emphasizing proper methods and precautions.

2.11 Cleaning Indoor Unit Heat Exchanger

Instructions and tools needed for cleaning indoor unit heat exchangers for various types.

2.11.2 In-the-Ceiling Type

Detailed procedure for cleaning the heat exchanger of in-the-ceiling indoor units.

2.11.3 Cleaning 4-Way Cassette Type Indoor Unit

Step-by-step guide for cleaning the heat exchanger of 4-way cassette indoor units.

2.11.5 Cleaning Wall Type Indoor Unit

Instructions for cleaning the heat exchanger of wall-type indoor units, including protection measures.

2.12 Collecting Refrigerant for Replacing Indoor Unit

Procedure for safely collecting refrigerant when replacing an indoor unit.

MAIN PARTS

3.1 Inverter

Details inverter specifications, protection functions, and overload controls for system operation.

3.1.1 Specifications of Inverter (For 380/415V, 50Hz and 380V, 60Hz Power Source)

Details inverter specifications, including voltage, current, and frequency ranges.

3.1.5 Protective Function

Explains inverter protective functions like voltage, current, and temperature monitoring.

3.2 AC Chopper

Explains the concept, features, and specifications of the AC Chopper control for fan motors.

3.4 Scroll Compressor

Covers the reliable mechanism, compression principle, and structure of scroll compressors.

3.4.2 Principle of Compression

Explains the fundamental principle of compression used by scroll compressors.

3.5 Thermistor

Details the position and characteristics of thermistors used in indoor and outdoor units.

3.5.1 Thermistor for Indoor Unit

Details the position and resistance characteristics of indoor unit thermistors.

3.5.2 Thermistor for Outdoor Unit

Details the position and resistance characteristics of outdoor unit thermistors.

3.6 Electronic Expansion Valve

Provides specifications and wiring diagrams for electronic expansion valves in outdoor and indoor units.

3.6.1 Electronic Expansion Valve for Outdoor Units

Provides specifications, wiring diagrams, and activation modes for outdoor electronic expansion valves.

3.8 High Pressure Protection Device

Explains the device that prevents compressor damage from high discharge pressure.

3.10 Capacitor (CB1, CB2)

Describes the function and specifications of capacitors used for AC to DC current conversion in the inverter.

OPTIONAL FUNCTION

4.1 Indoor Unit

Describes optional functions for indoor units like remote control and automatic power supply.

4.1.1 Remote Control ON/OFF Function

Explains system start/stop control using external signals via remote control or BMS.

4.1.4 Control by Field-Supplied Room Thermostat

Details how to use a field-supplied room thermostat for temperature control, including wiring and settings.

4.1.6 Cooling or Heating Operation Mode Setting Change by External Input

Describes how to change operation modes (cooling/heating) using external contact signals.

4.2 Indoor Unit

Covers input/output settings, remote control functions, and optional settings for specific indoor units.

4.2.1 Input and Output Setting of Indoor PCB Connector

Covers procedures for setting input/output signals and selecting indoor units via PCB connectors.

4.2.3 Remote Control ON/OFF Function

Explains ON/OFF control using pulse or level signals from a remote place.

4.3 Outdoor Unit

Explains external signal inputs/outputs, demand control, and operation mode settings for outdoor units.

4.3.1 Demand

Details demand control limiting compressor frequency based on input terminals.

4.3.6 Defrosting Condition Changeover

Describes changing defrosting conditions using dip switch settings for different areas.

4.4 Remote Control Switch, PC-P1H and PC-2H2

Details the name of parts, simultaneous operation, and optional function settings for remote controls.

4.4.4 Optional Function Setting

Guides on setting optional functions via remote control dip switches and menus.

4.4.5 Optional Functions of Remote Control Switch

Details optional functions like filter cleaning, heating calibration, and compressor operation limits.

4.5 Wireless Remote Control Switch, PC-LH3

Explains installation, identification, simultaneous operation, and optional functions for wireless remote controls.

4.5.4 Emergency Operation

Instructions for operating the unit in emergency mode when the remote control is unavailable.

FIELD WORK INSTRUCTION

5.1 Burnt-out Compressor due to Insufficient Refrigerant Charge

Analyzes compressor burnout from insufficient refrigerant charge, including causes and countermeasures.

5.2 Insufficient Cooling Performance When A Long Piping Is Applied

Addresses cooling performance issues related to long piping lengths and necessary dip switch adjustments.

5.6 Attention for SET-FREE FXG/FX3 Series

Provides critical considerations for system design and installation of FXG/FX3 series units.

5.8 Caution on Refrigerant Leakage

Highlights safety measures and calculations for permissible refrigerant concentrations due to leakage.

5.9 Maintenance Work

Outlines routine inspection and maintenance procedures for indoor and outdoor units.

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