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Hitachi RAS-8FSG User Manual

Hitachi RAS-8FSG
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Models
<Indoor Units>
In-the-Ceiling Type
RPI-0.8FSG1 RPI-2.5FSG1 RPI-8FSG1
RPI-1.0FSG1 RPI-3.0FSG1 RPI-10FSG1
RPI-1.5FSG1 RPI-4.0FSG1
RPI-2.0FSG1 RPI-5.0FSG1
4-Way Cassette Type
RCI-1.0FSG2 RCI-2.5FSG2 RCI-5.0FSG2
RCI-1.5FSG2 RCI-3.0FSG2
RCI-2.0FSG2 RCI-4.0FSG2
2-Way Cassette Type
RCD-1.0FSG1 RCD-2.5FSG1 RCD-5.0FSG1
RCD-1.5FSG1 RCD-3.0FSG1
RCD-2.0FSG1 RCD-4.0FSG1
•Wall Type
RPK-1.0FSGM6 RPK-2.0FSGM6
RPK-1.5FSGM6 RPK-2.3FSGM6
Floor Type
RPF-1.0FSG(E) RPF-1.5FSG(E)
Floor Concealed Type
RPFI-1.0FSG(E) RPFI-1.5FSG(E)
Ceiling Type
RPC-2.0FSG1 RPC-3.0FSG1 RPC-5.0FSG1
RPC-2.5FSG1 RPC-4.0FSG1
<Outdoor Units>
FSG(1) Series
RAS-5FSG RAS-16FSG RAS-24FSG1
RAS-8FSG RAS-20FSG RAS-30FSG1
RAS-10FSG
•FS3, FS5 Series
RAS-5FS3 RAS-16FS3 RAS-24FS5
RAS-8FS3 RAS-20FS3 RAS-30FS5
RAS-10FS3
FXG Series
RAS-8FXG RAS-10FXG
FX3 Series
RAS-8FX3 RAS-10FX3
<System Equipment>
•Total Heat Exchangers
KPI-2521 KPI-5021 KPI-8021 KPI-10021
This service mamual provides the technical
information for the HITACHI Inverter-Driven
Multi-Split System Heat Pump Air
Conditioners, “SET FREE, FSG(1)/FS3, FS5
and FXG/FX3 Series”.
Read this manual carefully before starting
service activities.
HITACHI INVERTER-DRIVEN
MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
SET FREE FSG(1)/FS3, FS5 SERIES
AND
SET FREE FXG/FX3 SERIES
P5413553

Table of Contents

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Hitachi RAS-8FSG Specifications

General IconGeneral
Cooling Capacity2.5 kW
Heating Capacity3.2 kW
Power Supply220-240V, 50Hz
RefrigerantR410A
Indoor Unit Weight9 kg
CategoryAir Conditioner
TypeSplit System
Noise Level (Outdoor)50 dB

Summary

Models

Indoor Units

Lists various types of indoor units like In-the-Ceiling, Cassette, Wall, Floor, and their capacities.

Outdoor Units

Lists FSG(1), FS3, FS5, FXG, FX3 series outdoor units with their model numbers.

System Equipment

Lists Total Heat Exchangers with their model numbers.

Troubleshooting

1.1 Initial Troubleshooting

Covers basic checks like switch settings, wiring, and 7-segment display for initial troubleshooting.

1.1.1 Rotary Switch and Dip Switch Setting

Explains settings for indoor and outdoor units' dip switches and rotary switches for proper operation.

1.1.2 Checking of Electrical Wiring

Details how to check electrical wiring connections, cable specifications, and grounding.

1.1.3 Checking by 7-Segment Display

Describes simple checks using the outdoor unit's 7-segment LED display for diagnostics.

1.1.4 Emergency Operation when Inverter Compressor is Damaged

Provides steps for emergency operation when the inverter compressor fails.

1.1.5 Failure of Power Supply to Indoor Unit and Remote Control Switch

Addresses issues related to no lights, LCD indication, or unit operation due to power failure.

1.1.6 Abnormal Transmission between Remote Control Switch and Indoor Unit

Troubleshoots 'RUN' lamp flickering and communication issues between units.

1.1.7 Abnormalities of Devices

Covers system malfunctions like no operation or compressor issues without specific alarm codes.

1.2 Troubleshooting Procedure

Guides through systematic troubleshooting steps, often by using alarm codes.

1.2.1 Alarm Code Table

Lists various alarm codes, their contents, and leading causes for quick reference.

1.2.2 Troubleshooting by Alarm Code

Provides detailed procedures for troubleshooting based on specific alarm codes indicated by the system.

1.2.3 Troubleshooting in Check Mode by Remote Control Switch

Explains how to use the remote control switch's check mode for diagnostic purposes.

1.2.4 Troubleshooting by 7-Segment Display

Details how to check operation conditions and abnormalities using the outdoor unit's 7-segment display.

1.2.5 Function of RSW, DSWs and LEDs

Explains the function and settings of rotary switches, dip switches, and LEDs on the PCBs.

1.3 Procedure of Checking Each Main Parts

Outlines procedures for checking major components of the HVAC system.

1.3.1 Self-Checking of PCBs using Remote Control Switch

Details the self-checking procedure for Printed Circuit Boards using the remote control switch.

1.3.2 Self-Checking of Remote Control Switch

Explains how to perform self-checking of the remote control switch itself to verify its functionality.

1.3.3 Self-Checking of Indoor Unit PCB

Describes self-checking procedures for indoor unit PCBs, excluding specific models.

1.3.4 Self-Checking of 7-Day Timer (PSC-3T)

Provides steps for self-checking the 7-Day Timer and its LCD display functionality.

1.3.5 Self-Checking of Central Station (PSC-3S1)

Explains the self-checking procedure for the Central Station unit's functions.

1.3.6 Procedure of Checking Other Main Parts

Covers essential checks like high voltage discharge and specific component testing.

1.4 Test Run

Guides on performing test runs to verify system operation after installation or repair.

1.4.1 Test Run Mode by Remote Control Switch

Details the procedure for initiating a test run using the remote control switch.

1.4.2 Test Run Mode by Outdoor Unit

Explains how to perform a test run using the outdoor unit's dip switches.

1.4.3 Checking List (FSG and FS3 Series)

Provides a checklist for test operation and refrigerant cycle checks for specific series.

Servicing

2.1 Outdoor Unit

Covers servicing procedures for the outdoor unit components like fans, compressors, and sensors.

2.1.1 Removing Air Intake Grille

Instructions for removing the air intake grille from the outdoor unit.

2.1.2 Removing Front Service Panel

Steps for removing the front service panel to access internal components.

2.1.3 Removing Fan Guard Nets

Guide on how to remove the fan guard nets from the outdoor unit.

2.1.4 Removing Outdoor Fan

Detailed instructions for removing the outdoor fan assembly.

2.1.5 Removing Compressor (RAS-5FSG and RAS-5FS3)

Procedure for safely removing the compressor for specific models.

2.1.7 Removing Compressors for MC1 and MC2

Specific instructions for removing compressors in MC1 and MC2 configurations.

2.1.8 Removing Compressors for MC3 and MC4

Specific instructions for removing compressors in MC3 and MC4 configurations.

2.1.9 Removing High Pressure Switch, High Pressure Sensor and Low Pressure Sensor

Detailed guide for removing pressure-related components.

2.1.10 Removing Coil for Reversing Valve Coil

Procedure for removing the coil from the reversing valve.

2.1.11 Removing Coil for Solenoid Valve Coil

Steps for removing solenoid valve coils for various models.

2.1.12 Removing Thermistor for Liquid Pipe

Instructions for removing thermistors attached to the liquid pipe.

2.1.14 Removing Reversing Valve (RAS-24FSG1, RAS-30FSG1, RAS-24FS5 and RAS-30FS5)

Specific procedure for removing the reversing valve for high-capacity models.

2.1.16 Removing Electrical Components (RAS-24FSG1, RAS-30FSG1, RAS-24FS5 and RAS-30FS5)

Instructions for removing electrical components from high-capacity outdoor units.

2.2 In-the-Ceiling Type (RPI-0.8FSG1 to RPI-5.0FSG1)

Servicing procedures for specific RPI models in the In-the-Ceiling type.

2.2.1 Removing Long Life Filter

Steps to remove the long-life filter from the In-the-Ceiling unit.

2.2.2 Removing Printed Circuit Board (PCB)

Guide for safely removing the PCB from the In-the-Ceiling unit.

2.2.3 Removing Indoor Fan and Fan Motor

Detailed process for removing the fan and motor assembly from In-the-Ceiling units.

2.2.4 Removing Thermistor for Liquid Piping and Gas Piping

Instructions for removing thermistors from liquid and gas pipes.

2.2.5 Removing Electronic Expansion Valve Coil

Steps for removing the electronic expansion valve coil.

2.2.6 Removing Float Switch

Procedure for safely removing the float switch.

2.2.7 Removing Drain Pump

Guide for removing the drain pump from specific In-the-Ceiling units.

2.2.8 Removing Drain Pan

Instructions for removing the drain pan from In-the-Ceiling units.

2.3 In-the-Ceiling Type (RPI-8FSG1 and RPI-10FSG1)

Servicing procedures for higher capacity RPI models.

2.3.1 Removing Long Life Filter

Steps to remove the long-life filter for RPI-8/10FSG1.

2.3.2 Removing Printed Circuit Board (PCB)

Guide for removing the PCB from RPI-8/10FSG1 units.

2.3.3 Removing Indoor Fan and Fan Motor

Process for removing the fan and motor assembly from RPI-8/10FSG1.

2.3.4 Removing Electronic Expansion Valve and Thermistors

Instructions for removing the expansion valve and thermistors.

2.4 4-Way Cassette Type

Servicing procedures specific to the 4-Way Cassette indoor unit type.

2.4.1 Removing Long Life Filter

Steps to remove the long-life filter from the 4-Way Cassette unit.

2.4.2 Removing Air Intake Grille

Guide for removing the air intake grille of the 4-Way Cassette unit.

2.4.3 Removing Electrical Box Cover

Instructions for accessing the electrical box by removing its cover.

2.4.4 Removing Optional Air Panel

Steps to remove the optional air panel for accessory installation.

2.4.5 Removing Fan Runner and Fan Motor

Detailed process for removing the fan runner and motor assembly.

2.4.6 Removing Bell-Mouth

Instructions for removing the bell-mouth component.

2.4.7 Removing Printed Circuit Board (PCB)

Guide for safely removing the PCB.

2.4.8 Removing Drain Pan

Steps for removing the drain pan assembly.

2.4.9 Removing Drain-Up Mechanism

Procedure for removing the drain-up mechanism.

2.4.10 Removing Float Switch

Instructions for safely removing the float switch.

2.4.11 Removing Thermistors for Liquid Pipe and Gas Pipe

Steps for removing thermistors from the unit's piping.

2.4.12 Removing Electronic Expansion Valve Coil

Procedure for removing the electronic expansion valve coil.

2.4.13 Removing Automatic Louver Motor

Guide for removing the motor that controls the automatic louvers.

2.5 2-Way Cassette Type

Servicing procedures specific to the 2-Way Cassette indoor unit type.

2.5.1 Removing Long Life Filter and Air Intake Grille

Steps to remove the long-life filter and air intake grille.

2.5.2 Removing Electrical Box Cover

Instructions for accessing the electrical box by removing its cover.

2.5.3 Removing Optional Air Panel

Steps to remove the optional air panel for accessory installation.

2.5.4 Removing Fan Runner and Fan Motor

Detailed process for removing the fan runner and motor assembly.

2.5.5 Removing Printed Circuit Board (PCB)

Guide for safely removing the PCB.

2.5.6 Removing Float Switch

Procedure for safely removing the float switch.

2.5.7 Removing Drain-Up Mechanism

Instructions for removing the drain-up mechanism.

2.5.8 Removing Drain Pan

Steps for removing the drain pan.

2.5.9 Removing Thermistors for Liquid and Gas Pipes

Instructions for removing thermistors from the unit's piping.

2.5.10 Removing Electronic Expansion Valve Coil

Procedure for removing the electronic expansion valve coil.

2.5.11 Removing Automatic Louver Motor

Guide for removing the automatic louver motor.

2.6 Wall Type

Servicing procedures specific to the Wall Type indoor unit.

2.6.1 Removing Air Filter

Steps to remove the air filter.

2.6.2 Removing Front Panel

Guide for removing the front panel.

2.6.3 Removing Motor for Automatic Louver

Instructions for removing the automatic louver motor.

2.6.4 Removing Thermistors for Liquid Pipe, Gas Pipe, Discharge Air and Suction Air

Steps to remove thermistors from various points in the unit.

2.6.5 Removing Electrical Box Cover

Instructions for accessing the electrical box.

2.6.6 Removing Indoor PCB

Guide for safely removing the indoor PCB.

2.6.7 Removing Drain Pan

Steps for removing the drain pan.

2.6.8 Removing Heat Exchanger

Detailed process for removing the heat exchanger.

2.6.9 Removing Fan and Fan Motor

Instructions for removing the fan and motor assembly.

2.6.10 Removing Electronic Expansion Valve Coil

Procedure for removing the electronic expansion valve coil.

2.7 Floor Type

Servicing procedures specific to the Floor Type indoor unit.

2.7.1 Removing Air Intake Grille

Steps to remove the air intake grille.

2.7.2 Removing Air Filter

Guide for removing the air filter.

2.7.3 Removing Discharge Air Grille

Instructions for removing the discharge air grille.

2.7.4 Removing Front Cover

Steps to remove the front cover.

2.7.5 Removing Fan Motor

Detailed process for removing the fan motor.

2.7.6 Removing Printed Circuit Board (PCB)

Guide for safely removing the PCB.

2.7.7 Removing Thermistors for Liquid Pipe and Gas Pipe

Instructions for removing thermistors from the unit's piping.

2.8 Floor Concealed Type

Servicing procedures specific to the Floor Concealed Type indoor unit.

2.8.1 Removing Air Filter

Steps to remove the air filter.

2.8.2 Removing Front Covers

Guide for removing the front covers.

2.8.3 Removing Fan Motor

Instructions for removing the fan motor.

2.8.4 Removing Printed Circuit Board (PCB)

Guide for safely removing the PCB.

2.8.5 Removing Thermistors for Liquid Pipe and Gas Pipe

Steps for removing thermistors from the unit's piping.

2.9 Ceiling Type

Servicing procedures specific to the Ceiling Type indoor unit.

2.9.1 Removing Air Filter and Air Intake Grille

Steps to remove the air filter and air intake grille.

2.9.2 Removing Side Cover

Guide for removing the side cover.

2.9.3 Removing Discharge Air Grille

Instructions for removing the discharge air grille.

2.9.4 Removing Fan Motor

Detailed process for removing the fan motor.

2.9.5 Removing Bearing

Steps to remove the bearing.

2.9.6 Removing Coupling

Instructions for removing the coupling.

2.9.7 Removing Automatic Louver Motor

Guide for removing the automatic louver motor.

2.9.9 Checking Procedures for Electronic Expansion Valve Coil

Steps for checking the electronic expansion valve coil.

2.9.10 Removing Printed Circuit Board (PCB)

Guide for safely removing the PCB.

2.10 Total Heat Exchanger

Servicing procedures for the total heat exchanger unit.

2.10.1 Structure

Overview of the total heat exchanger's structure.

2.10.2 Removing Electrical Parts

Instructions for removing electrical components.

2.10.3 Removing Air Filter and Total Heat Exchanger Element

Steps for removing filters and the heat exchanger element.

2.10.4 Removing Fan Motor

Detailed process for removing the fan motor.

2.10.5 Air Filter Cleaning

Guide on how to clean the air filter.

2.10.6 Total Heat Exchanger Cleaning

Instructions for cleaning the total heat exchanger element.

2.11 Cleaning Indoor Unit Heat Exchanger

Procedures for cleaning the heat exchanger of various indoor unit types.

2.11.1 Required Tools for Cleaning (for All Indoor Units)

Lists necessary tools and equipment for cleaning.

2.11.2 In-the-Ceiling Type

Specific cleaning steps for In-the-Ceiling units.

2.11.3 Cleaning 4-Way Cassette Type Indoor Unit

Specific cleaning steps for 4-Way Cassette units.

2.11.4 Cleaning 2-Way Cassette Type Indoor Unit

Specific cleaning steps for 2-Way Cassette units.

2.11.5 Cleaning Wall Type Indoor Unit

Specific cleaning steps for Wall Type units.

2.11.6 Cleaning Floor Type and Floor Concealed Type Indoor Unit

Specific cleaning steps for Floor and Floor Concealed units.

2.11.7 Cleaning Ceiling Type Indoor Unit

Specific cleaning steps for Ceiling Type units.

2.12 Collecting Refrigerant for Replacing Indoor Unit

Procedure for safely collecting refrigerant before indoor unit replacement.

Main Parts

3.1 Inverter

Technical specifications and functions of the inverter unit.

3.1.2 Specifications of Inverter (For 220V, 60Hz Power Source)

Detailed specifications for 220V inverter models.

3.1.3 Arrangement of Inverter Power Unit

Diagram showing the layout of inverter power unit components.

3.1.4 Inverter Time Chart

Illustrates the operational timing and signals for the inverter.

3.1.5 Protective Function

Explains various protection mechanisms within the inverter.

3.1.6 Overload Control

Details the overload control logic and its parameters.

3.2 AC Chopper

Explains the AC Chopper control for fan motor speed.

3.3 Auto-Louver Mechanism

Describes the mechanism and operation of auto-louvers.

3.3.1 4-Way Cassette Type

Specifics of the auto-louver for 4-Way Cassette units.

3.3.2 2-Way Cassette Type

Specifics of the auto-louver for 2-Way Cassette units.

3.3.3 Ceiling Type

Specifics of the auto-louver for Ceiling Type units.

3.3.4 Wall Type

Specifics of the auto-louver for Wall Type units.

3.4 Scroll Compressor

Details on scroll compressor design and operation.

3.4.1 Reliable Mechanism for Low Vibration and Low Sound

Explains features contributing to low noise and vibration.

3.4.2 Principle of Compression

Describes the fundamental principle of scroll compression.

3.4.3 Structure

Explains the internal structure of the compressor, including oil supply.

3.5 Thermistor

Information about thermistors used in the system.

3.5.1 Thermistor for Indoor Unit

Details on thermistors used for indoor unit temperature sensing.

3.5.2 Thermistor for Outdoor Unit

Details on thermistors used for outdoor unit temperature sensing.

3.6 Electronic Expansion Valve

Information on the electronic expansion valve.

3.6.1 Electronic Expansion Valve for Outdoor Units

Specifications and wiring for outdoor unit expansion valves.

3.6.2 Electronic Expansion Valve for Indoor Units

Specifications and wiring for indoor unit expansion valves.

3.7 Pressure Sensor

Details on high and low pressure sensors.

3.8 High Pressure Protection Device

Explains the device that protects against high discharge pressure.

3.9 Noise Filter (NF)

Information about the noise filter's purpose and specifications.

3.10 Capacitor (CB1, CB2)

Details on the capacitor's role in DC conversion.

3.11 Reactor (DCL)

Information about the reactor's function in DC conversion.

Optional Function

4.1.1 Remote Control ON/OFF Function

How to control unit ON/OFF remotely using various signals.

4.1.2 Power Supply ON/OFF 1 (Automatic Operation When Power Supply ON)

Configuration for automatic operation upon power supply restoration.

4.1.3 Power Supply ON/OFF 2 (Restarting Function After Power Failure)

Configuration for automatic restart after a power failure.

4.1.4 Control by Field-Supplied Room Thermostat

How to use an external room thermostat for control.

4.1.5 Operation Control by Remote Temperature Sensor (Except for RPK-FSGM Series)

Operation control using an optional remote temperature sensor.

4.1.7 Picking Up Operation Signal

Utilizing signals for checking operation status or interlocking with other devices.

4.2 Indoor Unit (For RPI (0.8 to 5.0HP), RCI, RCD, RPC (After Alteration) and KPI Series)

Input/output settings and optional functions for specific indoor units.

4.2.1 Input and Output Setting of Indoor PCB Connector

How to configure input/output signals via PCB connectors.

4.2.2 Remote Control Thermistor Function

Using the remote control thermistor for temperature control.

4.2.3 Remote Control ON/OFF Function

ON/OFF control using remote signals for different methods.

4.2.4 Power Supply ON/OFF 1 (Automatic Operation When Power Supply ON)

Automatic operation setup upon power supply ON.

4.2.7 Operation Control by Remote Temperature Sensor (Except for KPI Series)

Operation control using an optional remote temperature sensor.

4.2.9 Precooling/Preheating Operation (KPI Series Only)

Delayed start for total heat exchanger operation in KPI series.

4.2.10 Picking Up Operation Signal

Utilizing contact signals for operation mode changes.

4.3 Outdoor Unit

Input/output terminals and signal availability on the outdoor unit.

4.3.1 Demand

Handling demand input terminals for compressor control.

4.3.2 Forced Stoppage

Procedures for forced stoppage via input terminals.

4.3.3 Demand Current Control (Only for 24 and 30HP)

Controlling compressor frequency based on demand current limits.

4.3.4 Fixing Operation Mode

Fixing the operation mode (cooling/heating) via input terminals.

4.3.5 Snow Sensor

Function of the snow sensor for outdoor fan protection.

4.3.6 Defrosting Condition Changeover

Adjusting defrosting conditions via dip switch settings.

4.3.7 Indoor Fan Control during Thermo-OFF at Heating

Controlling indoor fan operation during heating thermo-OFF.

4.3.8 All Season Heating Operation

Enabling year-round heating operation via dip switch.

4.3.9 All Season Cooling Operation

Enabling year-round cooling operation via dip switch.

4.3.10 Night Shift (Low Sound) Operation

Setting low sound operation mode via dip switch.

4.3.11 Picking Up Signals from Outdoor Unit Printed Circuit Board

How to pick up alarm and operation signals from the outdoor PCB.

4.4 Remote Control Switch, PC-P1H and PC-2H2

Information on remote control switches and their options.

4.4.1 Name of Part

Identifies the parts of the remote control switch.

4.4.2 Simultaneous Operation

How to achieve simultaneous operation of multiple indoor units.

4.4.3 Operation System with Two Remote Control Switches

Setting up dual remote control systems.

4.4.4 Optional Function Setting

Guide to setting various optional functions via dip switches.

4.4.5 Optional Functions of Remote Control Switch

Detailed explanations of optional functions configurable via remote control.

4.4.6 Indication of Address (ADDS) and Refrigerant Cycle Number (RN)

How to read unit address and refrigerant cycle number on the LCD.

4.5 Wireless Remote Control Switch, PC-LH3

Details about the PC-LH3 wireless remote control.

4.5.1 Name of Part

Identifies the parts of the wireless remote control.

4.5.2 Identifying of Indoor Units Installed Side By Side

Procedure for identifying indoor units installed side-by-side.

4.5.3 Simultaneous Operation

Setting up simultaneous operation for multiple indoor units with wireless control.

4.5.4 Emergency Operation

How to operate the unit in emergency mode.

4.5.5 Optional Function Setting (In Case of PC-RLH4, PC-RLH5 and PC-RLH7)

Setting optional functions on specific wireless remote models.

4.5.6 Optional Functions of Wireless Remote Control Switch

Details on optional functions settable via wireless remote dip switches.

4.6 7-Day Timer, PSC-5T

Information on the 7-Day Timer operation and self-checking.

4.7 Central Station, PSC-5S

Details on the central station operation and its display.

Field Work Instruction

5.1 Burnt-out Compressor due to Insufficient Refrigerant Charge

Troubleshooting example of compressor failure due to low refrigerant charge.

5.2 Insufficient Cooling Performance When A Long Piping Is Applied

Addresses cooling issues related to long refrigerant piping and incorrect settings.

5.3 Abnormally High Operating Sound [In-the-Ceiling Type Indoor Unit]

Troubleshooting high operating sound in ceiling units due to airflow issues.

5.4 Alarm Code “31”

Troubleshooting scenario for system stoppage due to alarm code 31, related to unit capacity.

5.5 Not Cooling Well due to Insufficient Installation Space for Outdoor Unit

Addresses cooling issues caused by inadequate outdoor unit installation space and air circulation.

5.6 Attention for SET-FREE FXG/FX3 Series

Important considerations for installing SET-FREE FXG/FX3 series units, including design and piping.

5.7 Select Guide of Drain Pipe for Indoor Unit

Guidelines for selecting appropriate drain pipe sizes based on flow volume.

5.8 Caution on Refrigerant Leakage

Safety precautions regarding refrigerant leakage and concentration limits.

5.9 Maintenance Work

General maintenance procedures for indoor and outdoor units, including inspections.

5.10 Service & Maintenance Record by 7-Segment Display

Record sheet for maintenance checks performed using the 7-segment display.

5.11 Service & Maintenance Record by Remote Control Switch

Record sheet for maintenance checks performed using the remote control switch.

5.12 Service & Maintenance Record

General service and maintenance record sheet for tracking work performed.

Main Parts

3.1 Inverter

Technical specifications and functions of the inverter unit.

3.1.2 Specifications of Inverter (For 220V, 60Hz Power Source)

Detailed specifications for 220V inverter models.

3.1.3 Arrangement of Inverter Power Unit

Diagram showing the layout of inverter power unit components.

3.1.4 Inverter Time Chart

Illustrates the operational timing and signals for the inverter.

3.1.5 Protective Function

Explains various protection mechanisms within the inverter.

3.1.6 Overload Control

Details the overload control logic and its parameters.

3.2 AC Chopper

Explains the AC Chopper control for fan motor speed.

3.3 Auto-Louver Mechanism

Describes the mechanism and operation of auto-louvers.

3.3.1 4-Way Cassette Type

Specifics of the auto-louver for 4-Way Cassette units.

3.3.2 2-Way Cassette Type

Specifics of the auto-louver for 2-Way Cassette units.

3.3.3 Ceiling Type

Specifics of the auto-louver for Ceiling Type units.

3.3.4 Wall Type

Specifics of the auto-louver for Wall Type units.

3.4 Scroll Compressor

Details on scroll compressor design and operation.

3.4.1 Reliable Mechanism for Low Vibration and Low Sound

Explains features contributing to low noise and vibration.

3.4.2 Principle of Compression

Describes the fundamental principle of scroll compression.

3.4.3 Structure

Explains the internal structure of the compressor, including oil supply.

3.5 Thermistor

Information about thermistors used in the system.

3.5.1 Thermistor for Indoor Unit

Details on thermistors used for indoor unit temperature sensing.

3.5.2 Thermistor for Outdoor Unit

Details on thermistors used for outdoor unit temperature sensing.

3.6 Electronic Expansion Valve

Information on the electronic expansion valve.

3.6.1 Electronic Expansion Valve for Outdoor Units

Specifications and wiring for outdoor unit expansion valves.

3.6.2 Electronic Expansion Valve for Indoor Units

Specifications and wiring for indoor unit expansion valves.

3.7 Pressure Sensor

Details on high and low pressure sensors and their control characteristics.

3.8 High Pressure Protection Device

Explains the device that protects against high discharge pressure.

3.9 Noise Filter (NF)

Information about the noise filter's purpose and specifications.

3.10 Capacitor (CB1, CB2)

Details on the capacitor's role in DC conversion.

3.11 Reactor (DCL)

Information about the reactor's function in DC conversion.

Optional Function

4.1.1 Remote Control ON/OFF Function

How to control unit ON/OFF remotely using various signals.

4.1.2 Power Supply ON/OFF 1 (Automatic Operation When Power Supply ON)

Configuration for automatic operation upon power supply restoration.

4.1.3 Power Supply ON/OFF 2 (Restarting Function After Power Failure)

Configuration for automatic restart after a power failure.

4.1.4 Control by Field-Supplied Room Thermostat

How to use an external room thermostat for control.

4.1.5 Operation Control by Remote Temperature Sensor (Except for RPK-FSGM Series)

Operation control using an optional remote temperature sensor.

4.1.7 Picking Up Operation Signal

Utilizing signals for checking operation status or interlocking with other devices.

4.2 Indoor Unit (For RPI (0.8 to 5.0HP), RCI, RCD, RPC (After Alteration) and KPI Series)

Input/output settings and optional functions for specific indoor units.

4.2.1 Input and Output Setting of Indoor PCB Connector

How to configure input/output signals via PCB connectors.

4.2.2 Remote Control Thermistor Function

Using the remote control thermistor for temperature control.

4.2.3 Remote Control ON/OFF Function

ON/OFF control using remote signals for different methods.

4.2.4 Power Supply ON/OFF 1 (Automatic Operation When Power Supply ON)

Automatic operation setup upon power supply ON.

4.2.6 Control by Field-Supplied Room Thermostat (Except for KPI Series)

How to use an external room thermostat for control.

4.2.7 Operation Control by Remote Temperature Sensor (Except for KPI Series)

Operation control using an optional remote temperature sensor.

4.2.9 Precooling/Preheating Operation (KPI Series Only)

Delayed start for total heat exchanger operation in KPI series.

4.2.10 Picking Up Operation Signal

Utilizing contact signals for operation mode changes.

4.3 Outdoor Unit

Input/output terminals and signal availability on the outdoor unit.

4.3.1 Demand

Handling demand input terminals for compressor control.

4.3.2 Forced Stoppage

Procedures for forced stoppage via input terminals.

4.3.3 Demand Current Control (Only for 24 and 30HP)

Controlling compressor frequency based on demand current limits.

4.3.4 Fixing Operation Mode

Fixing the operation mode (cooling/heating) via input terminals.

4.3.5 Snow Sensor

Function of the snow sensor for outdoor fan protection.

4.3.6 Defrosting Condition Changeover

Adjusting defrosting conditions via dip switch settings.

4.3.7 Indoor Fan Control during Thermo-OFF at Heating

Controlling indoor fan operation during heating thermo-OFF.

4.3.8 All Season Heating Operation

Enabling year-round heating operation via dip switch.

4.3.9 All Season Cooling Operation

Enabling year-round cooling operation via dip switch.

4.3.10 Night Shift (Low Sound) Operation

Setting low sound operation mode via dip switch.

4.3.11 Picking Up Signals from Outdoor Unit Printed Circuit Board

How to pick up alarm and operation signals from the outdoor PCB.

4.4 Remote Control Switch, PC-P1H and PC-2H2

Information on remote control switches and their options.

4.4.1 Name of Part

Identifies the parts of the remote control switch.

4.4.2 Simultaneous Operation

How to achieve simultaneous operation of multiple indoor units.

4.4.3 Operation System with Two Remote Control Switches

Setting up dual remote control systems.

4.4.4 Optional Function Setting

Guide to setting various optional functions via dip switches.

4.4.5 Optional Functions of Remote Control Switch

Detailed explanations of optional functions configurable via remote control.

4.4.6 Indication of Address (ADDS) and Refrigerant Cycle Number (RN)

How to read unit address and refrigerant cycle number on the LCD.

4.5 Wireless Remote Control Switch, PC-LH3

Details about the PC-LH3 wireless remote control.

4.5.1 Name of Part

Identifies the parts of the wireless remote control.

4.5.2 Identifying of Indoor Units Installed Side By Side

Procedure for identifying indoor units installed side-by-side.

4.5.3 Simultaneous Operation

Setting up simultaneous operation for multiple indoor units with wireless control.

4.5.4 Emergency Operation

How to operate the unit in emergency mode.

4.5.5 Optional Function Setting (In Case of PC-RLH4, PC-RLH5 and PC-RLH7)

Setting optional functions on specific wireless remote models.

4.5.6 Optional Functions of Wireless Remote Control Switch

Details on optional functions settable via wireless remote dip switches.

4.6 7-Day Timer, PSC-5T

Information on the 7-Day Timer operation and self-checking.

4.7 Central Station, PSC-5S

Details on the central station operation and its display.

Field Work Instruction

5.1 Burnt-out Compressor due to Insufficient Refrigerant Charge

Troubleshooting example of compressor failure due to low refrigerant charge.

5.2 Insufficient Cooling Performance When A Long Piping Is Applied

Addresses cooling issues related to long refrigerant piping and incorrect settings.

5.3 Abnormally High Operating Sound [In-the-Ceiling Type Indoor Unit]

Troubleshooting high operating sound in ceiling units due to airflow issues.

5.4 Alarm Code “31”

Troubleshooting scenario for system stoppage due to alarm code 31, related to unit capacity.

5.5 Not Cooling Well due to Insufficient Installation Space for Outdoor Unit

Addresses cooling issues caused by inadequate outdoor unit installation space and air circulation.

5.6 Attention for SET-FREE FXG/FX3 Series

Important considerations for installing SET-FREE FXG/FX3 series units, including design and piping.

5.7 Select Guide of Drain Pipe for Indoor Unit

Guidelines for selecting appropriate drain pipe sizes based on flow volume.

5.8 Caution on Refrigerant Leakage

Safety precautions regarding refrigerant leakage and concentration limits.

5.9 Maintenance Work

General maintenance procedures for indoor and outdoor units, including inspections.

5.10 Service & Maintenance Record by 7-Segment Display

Record sheet for maintenance checks performed using the 7-segment display.

5.11 Service & Maintenance Record by Remote Control Switch

Record sheet for maintenance checks performed using the remote control switch.

5.12 Service & Maintenance Record

General service and maintenance record sheet for tracking work performed.

Electric Wiring Diagram

8. ELECTRIC WIRING DIAGRAM (For Models: RAS-8FXG and RAS-10FXG)

Wiring diagrams for RAS-8FXG and RAS-10FXG models.

8. ELECTRIC WIRING DIAGRAMS

Wiring diagrams for CH-4.0GE and CH-6.5GE models.

Control System

9. CONTROL SYSTEM

Overview of the control system functionalities.

9.1. REFRIGERANT CYCLE (EXAMPLE: RAS-10FXG)

Illustrates the refrigerant cycle for a specific model.

9.1. REFRIGERANT CYCLE EXAMPLE: RAS-10FXG

Diagram and explanation of the refrigerant cycle for RAS-10FXG.

9.1 REFRIGERANT CYCLE EXAMPLE: RAS-10FXG

Refrigerant cycle diagram and component identification.

9 CH Unit

Refrigerant cycle diagram and component details for CH units.

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