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Hitachi RCUE200AG1 User Manual

Hitachi RCUE200AG1
100 pages
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AIR COOLED
WATER CHILLERS
-SCREW TYPE-
Installation, Operation and Maintenance Instructions.
Design Information
Technical Catalog
RCUE40AG1-400AG1 (R407C)
Cooling Capacity 108 kW - 1068 kW

Table of Contents

Questions and Answers:

Hitachi RCUE200AG1 Specifications

General IconGeneral
Cooling Capacity200 kW
Power Supply400V / 3Ph / 50Hz
Compressor TypeScrew
TypeAir Cooled
Capacity200 kW
Operating Temperature Range -10 to 45 °C

Summary

Important Notices and Working Range

Safety Hazard Definitions

Defines DANGER, WARNING, and CAUTION signal words for hazard identification.

Compressor Details and Operation

Twin Screw Compressor System

Details the Twin Screw Compressor, its features, and the principle of compression.

Continuous Capacity Control Mechanism

Explanation of the slide valve system for precise capacity adjustment.

Energy Saving and Control System

Control System Functions

Overview of control board functions and precise temperature control capabilities.

Heat Exchanger Technology

Plate Type Evaporator and Air-Cooled Condenser

Details advantages of plate type evaporators and high-performance air-cooled condensers.

Operation Instructions and Troubleshooting

Starting and Stopping the Chiller

Step-by-step guide for starting and stopping Hitachi Air-Cooled Water Chillers.

Unit Operation Troubleshooting

Common operational issues like start failure or poor cooling, with troubleshooting steps.

Initial Installation Preparations

Unit Transportation Procedures

Transportation Methods and Safety

Instructions for transporting the unit via rigging or rollers, including critical safety warnings.

Installation Electrical Wiring

Main Power and Control Wiring Procedures

Step-by-step guide for main power wiring, earthing, and control wiring connections.

Control Wiring and System Connections

BMS Connection Wiring

Details on connecting the BMS interface unit (HARC70-CE1) and control wiring.

Water Piping Installation

Chilled Water Piping Guidelines

Recommendations for chilled water piping, including flexible joints, valves, and insulation.

Building Management System (BMS) Connection

Final Installation Work Checklist

Test Running Procedures

Test Running Preparation and Execution

Steps for preparing and performing the chiller's test run, including safety checks.

Controller Adjustment Settings

Detailed Controller Adjustments

Advanced Controller Settings

Self-Inspection Functions and Alarms

Alarm Indication Codes

Lists alarm codes displayed on the control panel and their corresponding issues.

Checking Operational Parameters

Control System Operation Sequences

Control System Operation Sequences (Continued)

Maintenance Overview and Component Checks

Heat Exchanger Cleaning Procedures

Plate Heat Exchanger Cleaning Method

Detailed steps for cleaning plate type heat exchangers and water piping.

Seasonal Maintenance and Refrigeration Cycle

Compressor Removal Procedures

Step-by-Step Compressor Removal

Detailed instructions for safely removing the compressor from the unit.

Safety and Protection Controls

Compressor and Fan Motor Protection

Details on safety devices protecting the compressor and fan motors from overloads.

Normal Operation and Safety Device Activation

Troubleshooting Common Issues

Fan and Compressor Operation Faults

Troubleshooting steps for condenser fan and compressor operational problems.

Troubleshooting Cooling and Pressure Issues

Compressor Stops and Cooling Performance Faults

Addresses issues like compressor stops, insufficient cooling, and pressure-related problems.

General Specifications Overview

General Specifications Overview (Continued)

Power Circuit Wiring Diagrams

Power Circuit for RCUE40-70AG1

Electrical diagram showing the power circuit for RCUE40, 50, 60, and 70AG1 models.

Power Circuit Wiring Diagrams (Continued)

Power Circuit for RCUE80-140AG1

Electrical diagram showing the power circuit for RCUE80, 100, 120, and 140AG1 models.

Power Circuit for RCUE150-200AG1

Electrical diagram showing the power circuit for RCUE150, 180, and 200AG1 models.

Power Circuit for RCUE240-270AG1

Electrical diagram showing the power circuit for RCUE240 and 270AG1 models.

Power Circuit for RCUE300-330AG1

Electrical diagram showing the power circuit for RCUE300 and 330AG1 models.

Power Circuit for RCUE360-400AG1

Electrical diagram showing the power circuit for RCUE360 and 400AG1 models.

Control Circuit Wiring Diagrams

Control Circuit for RCUE40-70AG1

Electrical diagram showing the control circuit for RCUE40, 50, 60, and 70AG1 models.

Control Circuit Wiring Diagrams (Continued)

Control Circuit for RCUE80-140AG1

Electrical diagram showing the control circuit for RCUE80, 100, 120, and 140AG1 models.

Control Circuit for RCUE150-200AG1

Electrical diagram showing the control circuit for RCUE150, 180, and 200AG1 models.

Control Circuit for RCUE240-270AG1

Electrical diagram showing the control circuit for RCUE240 and 270AG1 models.

Control Circuit for RCUE300-330AG1

Electrical diagram showing the control circuit for RCUE300 and 330AG1 models.

Control Circuit for RCUE360-400AG1

Electrical diagram showing the control circuit for RCUE360 and 400AG1 models.

Printed Circuit Board Diagrams

Subsidiary Printed Circuit Board Diagrams

Relay Printed Circuit Board Diagrams (Continued)

Customer Wiring Diagram

Low Voltage Remote Control and BMS Wiring

Wiring diagram illustrating connections for remote control and BMS.

Component Data - Compressor and Condenser Specifications

Model Selection Process

Performance Tables (R407C)

Performance Data for RCUE40-70AG1

Performance data (Capacity, Input, COP) for RCUE40, 50, 60, 70AG1 models.

Performance Tables (R407C) (Continued)

Performance Data for RCUE80-140AG1

Performance data (Capacity, Input, COP) for RCUE80, 100, 120, 140AG1 models.

Performance Data for RCUE150-240AG1

Performance data (Capacity, Input, COP) for RCUE150, 180, 200, 240, 270AG1 models.

Performance Data for RCUE270-400AG1

Performance data (Capacity, Input, COP) for RCUE270, 300, 330, 360, 400AG1 models.

Performance Data for RCUE360-400AG1

Performance data (Capacity, Input, COP) for RCUE360 and 400AG1 models.

Electrical Data for Model Selection

Application Data - Part Load Performance

Application Data - Part Load Performance (Continued)

Application Data - Ethylene Glycol Use

Component Data - Water Cooler Specifications

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