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Hitron HM-90 Series - User Manual

Hitron HM-90 Series
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HM-30, 90 Series
HITROL CO., LTD. 1
Doc. no. : HM30&90_IM_Eng_Rev. 4.3
Issue date : 2021. 10
HITROL CO., LTD.
HEAD OFFICE.FACTORY.R&D INSTITUDE
HITROL CO., LTD. 141, Palhakgol-gil, Jori-eup
Paju-si, Gyeonggi-do, Korea
TEL. : (00)-82-31-950-9700
FAX. : (00)-82-31-943-5600
www.hitrol.com
INSTRUCTION MANUAL
DISPLACER TYPE LEVEL SWITCH
HM-30, 90 Series
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Summary

Overview

Operating Principles

Characteristic Features

Key features and design characteristics of the HM-30, 90 Series level detector.

Applications

Product Specifications

Weather-Proof Version Specifications

Technical specifications for the weather-proof model including temperature, pressure, and connections.

Ex-proof Version Specifications

Technical specifications for the explosion-proof model including temperature, pressure, and connections.

Process Condition Rating

Product Configuration

Dimensions and Technical Specifications

Weather-Proof Version Dimensions

Detailed dimensional drawings for weather-proof versions across various temperature ranges.

Ex-Proof Version Dimensions

Detailed dimensional drawings for ex-proof versions across various temperature ranges.

Contact Form Configurations

Installation Versions

Guide Pipe Version Installation

Illustrations and dimensions for the Guide Pipe Version (HM-90A) installation.

Chamber Version Installation

Illustrations and dimensions for the Chamber Version (HM-90B) installation.

Switch Action and Specifications

Switch Action Description

Explanation of how the switch operates based on displacer movement and core position.

Switch Specifications by Process Temperature

Contact rating specifications for the switch based on different process temperature ranges.

Wiring Instructions

SPDT Wiring

Diagrams and instructions for Single Pole Double Throw (SPDT) switch wiring.

DPDT Wiring

Diagrams and instructions for Double Pole Double Throw (DPDT) switch wiring.

Installation Guidelines

Installation and Adjustment Conditions

Guidelines and conditions for the proper installation and adjustment of the level switch.

Installation Precautions

Failure Check and Troubleshooting

Maintenance Procedures

Chamber Maintenance

Specific maintenance recommendations for the chamber component of the level switch.

Switch Housing Maintenance

Maintenance advice for the switch housing, focusing on sealing and wiring integrity.

Precautions for Removal

Precautions for Transportation and Assembly

Precautions for Grounding

Precautions for External Wire (Ex-proof)

Safety and Environmental Considerations

General Use Precautions

General precautions for safe and correct usage of the product.

Wiring Safety Precautions

Safety guidelines to follow when performing wiring connections.

Product Disposal

Instructions on how to properly dispose of the product or its components.

Product Marking and Identification

Product Identification Label

Information about the product identification mark and its contents.

User Training and Information

Warranty and Contact Information

Warranty and Service Details

Details on product warranty, service policies, and how to request support.

Headquarters and Contact Details

Contact information for headquarters, factory, and laboratory for inquiries and service.

Summary

Overview

Operating Principles

Characteristic Features

Key features and design characteristics of the HM-30, 90 Series level detector.

Applications

Product Specifications

Weather-Proof Version Specifications

Technical specifications for the weather-proof model including temperature, pressure, and connections.

Ex-proof Version Specifications

Technical specifications for the explosion-proof model including temperature, pressure, and connections.

Process Condition Rating

Product Configuration

Dimensions and Technical Specifications

Weather-Proof Version Dimensions

Detailed dimensional drawings for weather-proof versions across various temperature ranges.

Ex-Proof Version Dimensions

Detailed dimensional drawings for ex-proof versions across various temperature ranges.

Contact Form Configurations

Installation Versions

Guide Pipe Version Installation

Illustrations and dimensions for the Guide Pipe Version (HM-90A) installation.

Chamber Version Installation

Illustrations and dimensions for the Chamber Version (HM-90B) installation.

Switch Action and Specifications

Switch Action Description

Explanation of how the switch operates based on displacer movement and core position.

Switch Specifications by Process Temperature

Contact rating specifications for the switch based on different process temperature ranges.

Wiring Instructions

SPDT Wiring

Diagrams and instructions for Single Pole Double Throw (SPDT) switch wiring.

DPDT Wiring

Diagrams and instructions for Double Pole Double Throw (DPDT) switch wiring.

Installation Guidelines

Installation and Adjustment Conditions

Guidelines and conditions for the proper installation and adjustment of the level switch.

Installation Precautions

Failure Check and Troubleshooting

Maintenance Procedures

Chamber Maintenance

Specific maintenance recommendations for the chamber component of the level switch.

Switch Housing Maintenance

Maintenance advice for the switch housing, focusing on sealing and wiring integrity.

Precautions for Removal

Precautions for Transportation and Assembly

Precautions for Grounding

Precautions for External Wire (Ex-proof)

Safety and Environmental Considerations

General Use Precautions

General precautions for safe and correct usage of the product.

Wiring Safety Precautions

Safety guidelines to follow when performing wiring connections.

Product Disposal

Instructions on how to properly dispose of the product or its components.

Product Marking and Identification

Product Identification Label

Information about the product identification mark and its contents.

User Training and Information

Warranty and Contact Information

Warranty and Service Details

Details on product warranty, service policies, and how to request support.

Headquarters and Contact Details

Contact information for headquarters, factory, and laboratory for inquiries and service.

Overview

The HITROL HM-30, 90 Series is a displacer type level switch designed for detecting upper and lower liquid limits in vessels. It provides ON/OFF contact signals and is engineered for high temperature and pressure applications, offering excellent reliability. This device is commonly used as a water level detector in boilers of power plants and refining equipment in petrochemical plants.

Function Description:

The HM-30, 90 Series operates based on the buoyancy of a displacer and the tension of a spring. When the liquid level rises and the displacer becomes submerged, it experiences buoyancy, making it lighter. This causes the compressed spring to release, allowing a core to rise within an enclosing tube. A magnet connected to the switch then responds to the rising core, triggering the switch. The device can be installed on top of a tank or a connected chamber.

Important Technical Specifications:

General:

  • Installation: Top-mounted (default), but customizable to side-to-side or side-to-bottom connections.
  • Contact Form: SPDT (Single Pole Double Throw) and DPDT (Double Pole Double Throw) are available.
  • Enclosure: Weather-Proof (IP65) and Ex-Proof (Ex d IIC T4, IP65) versions.
  • Switch Type: Snap Switch, Hermetically Sealed Switch.
  • Material:
    • Displacer: SUS 304 / SUS 316L
    • Chamber: C.S / SUS 304 / SUS316L / Others (N/A for HM-30)
  • Cable Entry: C.S; PF 3/4"(F) / AL; PF 3/4"(F) (Std.).

Weather-Proof Version (HM-30, HM-90, HM-90H):

  • Ambient Temperature: -20°C to +80°C.
  • Process Temperature:
    • HM-30, HM-90: Max. -40°C to +120°C.
    • HM-90H: Max. -40°C to +200°C, -40°C to +350°C, -40°C to +500°C.
  • Process Pressure:
    • HM-30: ATM (Atmospheric).
    • HM-90, HM-90H: Up to 63 kg/cm² (900#).
  • Process Connection:
    • HM-30: 50A JIS 10K FF(6T).
    • HM-90, HM-90H: 80A JIS 10K RF (Std.).
  • Contact Rating (by Process Temperature):
    • ~200°C: AC 250V, 15A; DC 125V, 0.5A.
    • ~350°C: AC 250V, 5A; DC 125V, 0.5A.
    • ~500°C: AC 250V, 1A; DC 125V, 0.4A.

Ex-Proof Version (HM-90-Ex, HM-90H-Ex):

  • Ambient Temperature: -20°C to +80°C.
  • Process Temperature:
    • HM-90-Ex: Max. -40°C to +120°C.
    • HM-90H-Ex: Max. -40°C to +200°C, -40°C to +300°C, -40°C to +350°C.
  • Process Pressure: Up to 63 kg/cm² (900#).
  • Process Connection: 80A JIS 10K RF (Std.).

Application Ratings (HM-30/90 Series):

  • Ambient Temp. Change: A (Very Good).
  • Process Temp. Change: A (Very Good).
  • Vibration (Motor): C (Poor - does not meet conditions).
  • Corrosivity: B (Good - may require maintenance).
  • Slurry: B (Good - may require maintenance).
  • Steam: A (Very Good).
  • Viscosity/Adhesive: B (Good - may require maintenance).

Usage Features:

  • Solid Structure and Long Service Life: Designed for durability.
  • High Temperature and Pressure: Applicable to demanding environments.
  • Current Operation State Display: Provides visual indication of the device's status.
  • Customizable: Special materials (Alloy) can be used for specific requirements.
  • Explosion Proof Versions: HM-90-Ex and HM-90H-Ex are available for hazardous areas.
  • ASME Compliance: Meets ASME B31.1 and B31.3 standards if chamber design is required.
  • Wiring: Wires are connected to COM-N.O for high alarm, COM-N.C for low alarm, and COM-N.C/COM-N.O for H/L control. The housing prevents dust/water ingress and can be epoxy coated for anti-corrosion.
  • Installation: The main unit and connection must be leveled, and a bracket is recommended for support. It is crucial to prevent heat transfer from the process to the instrument, especially for high-temperature applications (above 120°C, use HM-90H/HM-90H-Ex and insulate the main unit/connection; do not insulate housing/cooling fin). For Ex-proof products, verify the Ex-proof rating and fluid temperature before use; do not use Ex-proof type HM-90H-Ex if the object temperature exceeds 350°C.
  • User Training: Users must understand the temperature limits (120°C to 500°C for liquid, -20°C to +80°C for housing, max 350°C for Ex-proof liquid). High-temperature cables should be used with high-temperature products. Ex-proof products are pressure-resistant and should never have their covers opened during operation. Non-Ex-proof products must not be used in Ex-proof zones (Zone 1 and 2).
  • Specific Gravity: The product is set based on specific gravity 0.8 and 1, so on-site adjustment may be needed for accurate measurement in different usage environments.

Maintenance Features:

  • Regular Inspection: Annual inspection is recommended for optimal performance.
  • Chamber: The chamber is designed for high temperature and pressure, with safety confirmed by non-destructive and water-pressure tests. Regular visual checks and tests are required to prevent leaks due to corrosion in harsh environments.
  • Housing of Switch: Check the sealing of the housing cover and wire inlet to prevent dust/rain penetration. Replace old or damaged seals. Inspect wiring for damage from excessive heat or humidity to prevent short circuits. Tighten terminals carefully to avoid loosening due to vibration.
  • Spare Parts: Keep a spare switch block to prevent continuous process disruption from switch failure.
  • Failure Check: If operation problems occur, check the snap switch output (COM with N.O or N.C) with a tester and replace if necessary. After checking the snap switch, remove the product, move the displacer up/down, and recheck contact with the tester, observing the internal core (magnet) and fixed magnet on the switch block. Verify that the fabricated product's measuring point and the object's level are aligned. Check if the extension spring is correctly displaced when moving the displacer.
  • Disassembly for Maintenance: For maintenance, remove the product from the vessel and check/reset the level switch contact using a liquid (e.g., water) on the process connection. Ensure the tank is empty of the measure object before removal.
  • Lock Key: Unlock the lock key before removing the cover.
  • Cable Disconnection: Disconnect the cable before removing the snap switch.
  • Gaskets and O-rings: Ensure gaskets and O-rings are not damaged when opening/closing the cover.
  • Grounding: External ground is located on top of the cable entry, requiring a 4mm² (4mmSQ) grounding wire. Internal ground is connected before shipment. If the terminal lug is removed from the ground terminal, re-insert a washer to prevent loosening.
  • Disposal: Remove the snap switch from the housing before disposal. The product contains no mercury or other environmentally harmful components requiring special attention.

Hitron HM-90 Series Specifications

General IconGeneral
BrandHitron
ModelHM-90 Series
CategorySwitch
LanguageEnglish