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HobbyKing YEP Series - User Manual

HobbyKing YEP Series
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Instruction Manual for YEP Series of Electronic Speed
Controllers
1 Features:
- 6 step adjustable timing or automatic timing adjustment
- Lipo
(Auto) / NiMh adjustable.
- Adjustable brake, amount and speed are proportional to the soft-start.
- Full utilization of the throttle stick range by programming in the RC-Setup
- PWM range from 8 KHz to16KHz adjustable in steps of 1KHz!
- The PWM switching rate can be applied as little as you require or as much as you require
- Higher frequency for low inductive motors,
- Lower frequency for less switching losses.
- Active free-wheel, this can be disabled with the Prog Card II.
- Active free-wheel reduces the losses in the partial load range but can lead to problems in rare
cases. In relation to speed control it can lead to rougher transitions from part loads to full loads,
avoid switching the speed controller mode when using full power.
2
RC-Setup:
General beep sequences outside of the RC-Setup programme: Constant monotonous beep
signals you are in programming mode.
When the throttle stick in the neutral position, a group of descending beep sequences means that it
is receiving a signal. Afterwards (after the signal is recognised) more beeps indicate
the recognition of the selected battery type. Then the next group of ascending beeps means that
the ESC is armed! The ESC is now ready for use. Take care once the ESC is armed!
The correct setting is particularly important for Lipo battery pack, therefore an acoustic control
takes place every time you power on the ESC.
Lipo-setting (Lipo auto-mode 2-6 (14) cells):
2 identical beeps => 2S Lipo recognised
3 identical beeps => 3S Lipo recognised ♪♪♪
And so on...
For the ESC to successfully recognise the number of cells the battery pack should always be
fully charged, even with 3 cells or more.
Otherwise, with high cell numbers it can happen that a cell is missed and thus the under voltage
protection would trigger too late. The cells of battery packs can be programmed by Prog Card II.
With more than 6 cells the beep sequence becomes two high pitch beeps and then two low
pitch beeps, This is because following the count of so many beeps is difficult. A high
numbers of cells should not be operated in the auto mode anyway. We recommend to set the
number of cells permanently with the Prog Card II.
The under voltage protection is triggered at 3.1V per cell. This conservative value can prolong
the life of your Lipo battery pack! It is important to make sure the correct number of cells is
detected to avoid a wrong signal for under voltage protection.
A fixed under voltage limit can only be programmed with the Prog Card II. You can also set the
limits for LiFePo battery pack using the Prog Card II.
Ni-xx batteries--setting (NiCd/NiMh):
2 Beeps high/low => NiMh-Mode: under voltage limit approximately equals 0.65, multip
ly the
o
pen circuit voltage of each cell.
Ho
w to programme the ESC using a transmitter.
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Summary

Features

RC Setup

Lipo Battery Configuration

Sets Lipo battery type (2S-6S) and auto-detection for ESC.

Programming ESC via Transmitter

NiCd;NiMh Battery Settings

Configures NiCd/NiMh battery type and under-voltage limit for ESC.

ESC Setup Procedures

Basic Setup

Step-by-step guide for initial ESC configuration and throttle calibration.

Heli-Pilot Caution

Specific advice for helicopter pilots regarding throttle stick input for autorotation.

Advanced Setup

Accessing and navigating the advanced configuration options for the ESC.

Advanced ESC Parameter Configuration

Brake Configuration

Adjusts brake force and activation for the ESC.

Battery Type Selection

Selects between NiMh, Auto, or Reserved battery types for the ESC.

Timing Setting

Configures motor timing from 0° to 30° or uses Autotiming.

PWM Frequency Setting

Sets the PWM switching rate from 8 KHz to 16 KHz.

Governor Mode Control

Enables or disables the governor mode for speed regulation.

Overview

The YEP Series of Electronic Speed Controllers are designed to manage and regulate the speed of electric motors in various applications, offering a range of customizable features for optimal performance and safety. These controllers are particularly suited for models requiring precise motor control and battery management.

Function Description

The primary function of the YEP Series ESCs is to convert the DC power from a battery into a variable AC current to drive brushless electric motors, thereby controlling their speed and direction. They incorporate advanced features for efficient power delivery and motor protection.

Usage Features

Motor Timing and PWM Frequency:

The ESCs offer flexible motor timing adjustments, with 6 steps of adjustable timing or an automatic timing adjustment feature. This allows users to fine-tune motor efficiency and performance based on the specific motor and application. The PWM (Pulse Width Modulation) frequency is also adjustable from 8 KHz to 16 KHz in 1 KHz steps. Higher frequencies are beneficial for low inductive motors, while lower frequencies can reduce switching losses.

Battery Compatibility and Protection:

The controllers are compatible with both Lipo (Lithium Polymer) and NiMh (Nickel-Metal Hydride) battery types, with an auto-detection feature for Lipo cells (2-6S, up to 14 cells). For reliable operation, especially with Lipo packs, the ESC performs an acoustic control check upon power-on to confirm the correct battery type and cell count. It is crucial to use fully charged battery packs for accurate cell recognition, particularly with higher cell counts, to prevent premature under-voltage protection triggers. The under-voltage protection is set at a conservative 3.1V per cell for Lipo batteries, which helps prolong battery life. For NiMh batteries, the under-voltage limit is approximately 0.65 times the open circuit voltage of each cell. A fixed under-voltage limit can also be programmed using the Prog Card II, which also supports LiFePo battery packs.

Brake and Soft-Start:

The ESCs feature an adjustable brake, with the amount and speed proportional to the soft-start setting. This allows for smooth motor stops and controlled deceleration. The soft-start function ensures a gradual increase in motor speed, preventing sudden jolts and reducing stress on the motor and drivetrain components.

Throttle Range Utilization:

The controllers are designed to fully utilize the throttle stick range, which can be programmed in the RC-Setup. This ensures precise control over motor speed across the entire throttle input spectrum.

Active Free-Wheel:

An active free-wheel feature is included, which can be enabled or disabled via the Prog Card II. This feature reduces losses in the partial load range, improving efficiency. However, in rare cases, it can lead to rougher transitions from partial loads to full loads and may affect speed controller mode switching when using full power.

Programming Modes:

The ESCs offer two main programming modes: Basic-Setup and Advanced-Setup.

  • Basic-Setup: This mode is designed for initial setup and essential configurations. It involves a sequence of throttle stick movements and auditory feedback (beeps) to set parameters such as neutral throttle position, brake activation, and soft-start. The process ensures that the ESC recognizes the desired settings before arming. For extremely fast response, particularly in non-helicopter applications, a "Quick Start" option is available, which bypasses some soft-start delays. However, users are cautioned that very fast response times can lead to higher current draw and should be used judiciously.

  • Advanced-Setup: This mode provides access to more detailed parameters after the Basic-Setup has been performed at least once. It involves a similar sequence of throttle stick movements and auditory cues to navigate through various menu options, including Brake, Battery-Type, Timing, PWM-Frequency, and Governor mode. Only one menu option can be selected at a time, and the selection is confirmed by auditory feedback.

Governor Mode:

The Governor mode, when activated, allows the ESC to maintain a constant motor RPM regardless of load changes. After setting the speed regulation, the ESC learns the operating speed at the next start. It is important to wait for a small speed jump, indicating that the regulation has been activated, before proceeding.

Auditory Feedback System:

The ESCs rely heavily on an auditory feedback system, using various beep sequences to communicate status and programming steps. For example, a monotonous continuous beep indicates programming mode, descending beeps signify signal reception, and ascending beeps confirm the ESC is armed. Specific beep patterns are used to identify Lipo cell counts (e.g., two identical beeps for 2S Lipo, three for 3S Lipo). For higher cell counts (more than 6), the system uses two high-pitch beeps followed by two low-pitch beeps, simplifying the recognition process.

Maintenance Features

Programming Card Compatibility:

While many settings can be adjusted via the transmitter, the Prog Card II offers a more convenient and comprehensive way to program and fine-tune the ESC parameters. This external device simplifies complex configurations and allows for precise adjustments that might be cumbersome with stick programming alone. It is recommended for setting the number of cells permanently, especially with high cell counts, and for programming fixed under-voltage limits.

Error Detection and Feedback:

The ESC provides clear auditory feedback for critical conditions, such as incorrect signal reception during programming. If continuous beeps are not heard during setup, users are instructed to immediately disconnect the battery and try again, ensuring the transmitter is within range of the receiver. This immediate feedback helps in troubleshooting and ensures correct setup.

Safety Protocols:

The manual emphasizes several safety protocols, such as ensuring the ESC is off before connecting the battery and holding the model securely during setup. It also highlights the importance of correct battery cell detection to prevent premature under-voltage protection or, conversely, late triggering that could damage the battery. For helicopter pilots, specific instructions are given regarding throttle stick position during auto-rotation training to prevent inadvertent auto-rotation aborts and ensure the motor maintains a certain RPM.

Continuous Monitoring:

The ESC continuously monitors its settings, providing feedback through beeps that always start with the current setting. This allows users to confirm the active configuration and make informed adjustments. After setting any parameter, moving the stick back to the full back position will arm the ESC, or it can be disconnected and reconnected to allow setting of other parameters, providing flexibility in the programming workflow.

HobbyKing YEP Series Specifications

General IconGeneral
TypeBrushless ESC
ProgrammingCard programming
FeaturesLow voltage cutoff
Input Voltage2S-6S LiPo
PWM Frequency8KHz
WeightVaries by model
DimensionsVaries by model
Protection FeaturesLow voltage cutoff
BECYes (linear or switching, depending on the specific model)

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