Homelite HL2500 - User Manual

Thank you for buying this new HOMELITE Generator!
Homelite provides a wide range of Lawn and Garden,
Forestry and Construction Equipment products which meet
the needs of both the consumer and commercial markets.
HOMELITE products are warranted and are serviced by a
large network of servicing dealers.
CUSTOMER ASSISTANCE
FOR THE LOCATION OF YOUR NEAREST HOMELITE SER-
VICING DEALER IN THE UNITED STATES, PUERTO RICO,
AND THE VIRGIN ISLANDS, CALL 1-800-242-4672.
10/12/98/E1
John Deere Consumer Products, Inc.
P.O. Box 7047
Charlotte, NC 28241
OWNER’S MANUAL
HL2500
UT03697 C
GENERATOR
SAFETY PRECAUTION
WARNING: FOR SAFE OPERATION, READ
THESE INSTRUCTIONS BEFORE USING YOUR
GENERATOR. FOLLOW ALL INSTRUCTIONS
FOR SAFE OPERATION.
Warning, Danger Caution
Read all Safety, Operating
and Maitenance instructions.
• SAFETY INSTRUCTIONS
GFCI
GENERATOR GROUNDING
LINE TRANSFER SWITCH
• PREPARING FOR USE
• STARTING AND STOPPING
• OPERATING
• MAINTENANCE
• STORAGE
• TROUBLESHOOTING
• WARRANTY
• PRODUCT INFORMATION
CONTENTS
SYMBOL DEFINITIONS
First Edition
P/N PS 01460
• If this generator is used for emergency standby service it will be
necessary to install a manual transfer switch between the
electric utilitiy's meter and the building's distribution panel. The
transfer switch isolates the generator and load from the utility
power line, thus avoiding any danger of electricity being fed back
to the utility lines. The installation should be done by a licensed
electrician.
• Never operate the machine in an explosive atmosphere, near
combustible materials or where ventilation is not sufficient to carry
away exhaust fumes. Exhaust fumes can cause serious injury
or death.
• When starting the machine, be sure that nothing is in a position
to be hit by the operators hand or arm.
• Be sure the switch on electric power tools is in the “OFF” position
before plugging them into the machine.
FOLLOW THESE INSTRUCTIONS TO REDUCE THE RISK OF
INJURY
• This generator is equipped with a grounding terminal for your
protection. Always complete the ground path from the generator
to an external ground source as instructed in the section labeled
“Grounding the Generator”.
• Keep the immediate area free of all bystanders.
• Be sure each person who operates this machine is properly
instructed in its safe operation.
• Do not operate this machine or any electrical tool in any area
where water or similar materials constitute an electrical hazard
to the operator. Do not operate on wet surfaces or in the rain.
• Always be sure that the machine is on secure footing so that it
cannot slide or shift around, endangering workers.
• Avoid contacting the hot exhaust manifold, muffler or cylinder.
Keep clear of all rotating parts.
• Unless the tool or appliance is double insulated, ground it. Tools
and appliances which have 3 prong plugs must be plugged into
extension cords and electrical receptacles with 3 holes. Before
operating any electrical item, be sure it is in good repair.
• BEWARE OF USING THIS EQUIPMENT IN CONFINED SPACES
Confined spaces, without sufficient fresh air ventilation, can contain
dangerous gases. Running gasoline engines in such environ-
ments can lead to deadly explosions and/or asphyxiation.
MAINTENANCE
• Use HOMELITE genuine replacement parts. Failure to do so may
cause poor fit and injury.
• Never operate machine with any guard removed.
• Shut off the engine and disconnect the spark plug wire before
working on any part of this machine.
• Always keep the machine and all associated equipment clean,
properly serviced and maintained.
REFUELING (DO NOT SMOKE!)
• Observe all safety regulations for the safe handling of fuel.
• Handle fuel in safety containers.
• If container does not have a spout, use a funnel.
• Do not refill fuel tank while the engine is running.
• Fill the tank only on an area of bare ground. While filling the tank,
keep heat, sparks and open flame away. Carefully clean up any
spilled fuel before starting engine.

Homelite HL2500 Specifications

General

Brand	Homelite
Model	HL2500
Category	Portable Generator
Language	English

Summary

Safety Precautions

Emergency Standby Service Manual Transfer Switch

Install a manual transfer switch for emergency standby service to isolate generator from utility lines.

Explosive Atmospheres and Ventilation

Never operate in explosive atmospheres; ensure adequate ventilation to prevent deadly exhaust fumes.

Starting Machine Safety

Ensure nothing is in a position to be hit by the operator's hand or arm when starting.

Power Tool Switch Position

Ensure electric power tool switches are in the "OFF" position before plugging them in.

Reducing the Risk of Injury

Follow instructions to reduce injury risk: ground generator, clear area, instruct operators, avoid wet areas, ensure stability.

Confined Spaces Warning

Avoid using equipment in confined spaces due to dangerous gases that can cause explosions or asphyxiation.

Maintenance and Guards

Use genuine parts, never operate with guards removed, and ensure proper maintenance.

Refueling Safety

Handle fuel safely in containers, avoid smoking, do not refill while running, and clean spills.

Symbol Definitions

Warning, Danger Caution

Indicates warnings, dangers, and cautions for safe operation.

Read All Instructions

Advises reading all safety, operating, and maintenance instructions.

Safety Instructions

Ground Fault Circuit Interrupter (GFCI)

GFCI protects against shock from defective tools/cords by interrupting electricity if a fault to ground occurs.

Grounding the Generator

Connect the generator to a suitable ground source using the frame terminal and #8 wire.

Line Transfer Switch

For standby service, a transfer switch isolates the generator from utility power to prevent feedback.

Preparing for Use

Engine Oil Check

Verify engine oil level is correct before operating the generator.

Fueling Instructions

Guidelines for safely adding fuel to the generator tank, avoiding spills and ignition sources.

Starting and Stopping

Engine Oil Check Before Starting

Verify engine oil level before attempting to start the generator.

Starting Procedure

Step-by-step guide for starting the engine, including choke usage and stopping.

Operation

Load Application Limits

Do not exceed continuous duty rating; avoid operating at intermittent rating for more than 10 minutes per hour.

Cable Size Requirements

Use adequate cable or extension cord size to prevent voltage drop and equipment damage.

Control Panel Features

Describes the 120V receptacle, circuit breaker, and overload protection.

Maintenance

Engine Maintenance

Refer to the engine manual for specific maintenance procedures.

Generator Maintenance

Keep vents clear, clean the generator, and periodically check fasteners.

Storage

Generator Storage Procedure

Steps for storing the generator long-term, including draining fuel, oiling the cylinder, and cleaning.

Troubleshooting

Engine Will Not Start

Troubleshooting steps for when the engine fails to start, checking fuel, spark, and switch.

Generator Has No Output

Steps to resolve no output issues, including checking circuit breakers and cords.

Homelite Product Limited Warranty

Warranty Terms and Conditions

Details the one-year/90-day warranty, exclusions, and limitations for product defects.

Obtaining Warranty Service

Information on how to get warranty service, including contact numbers and dealer locations.

Product Information

Part Identification

Lists and identifies various parts of the generator with corresponding part numbers.

Wiring Diagram

Illustrates the electrical connections and components of the generator.