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Honda 350cc Fours User Manual

Honda 350cc Fours
89 pages
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Table of Contents

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Honda 350cc Fours Specifications

General IconGeneral
Cooling SystemAir-cooled
IgnitionBattery and coil
Transmission5-speed
Final DriveChain
Front BrakeSingle disc
Rear BrakeDrum
Front Tire3.00-18
Rear Tire3.50-18
Fuel System4 x Keihin carburetors
Front SuspensionTelescopic fork
Rear SuspensionDual shocks
Seat Height780 mm
Weight167 kg (dry)

Summary

CHAPTER ONE PERIODIC MAINTENANCE AND TUNE-UP

Tune-up procedure

Outlines the step-by-step process for performing a tune-up.

OIL AND FILTER

Details procedures for changing engine oil and filter.

Changing Oil Filter

Procedure for replacing the oil filter element.

SPARK PLUGS

Covers spark plug selection, inspection, and replacement.

Adjusting the Gap

Procedures for adjusting breaker point gap using static and dwell methods.

Dwell Procedure

Explains how to measure and adjust breaker point dwell angle.

IGNITION TIMING

Provides methods for adjusting ignition timing using static and strobe lights.

VALVES

Details valve clearance inspection and adjustment procedures.

CAM CHAIN

Covers cam chain tensioner adjustment and related procedures.

CARBURETORS

Covers carburetor adjustment, float level, and synchronization.

CLUTCH

Details clutch free play adjustment and related procedures.

CHAPTER TWO ENGINE

Engine Removal (CB350F)

Provides steps for removing the engine from the CB350F frame.

Engine Removal (CB500)

Provides steps for removing the engine from the CB500 frame.

CYLINDER HEAD GROUP

Covers servicing of the cylinder head, valves, pistons, and camshaft.

Cam chain and tensioner

Details adjustment and servicing of the cam chain tensioner.

CB350F OIL FILTER AND PAN

Exploded view and parts list for the CB350F oil filter and pan assembly.

CB350F LEFT CRANKCASE COVER AND OIL PUMP

Exploded view and parts list for the CB350F left crankcase cover and oil pump.

CB350F CRANKSHAFT

Exploded view and parts list for the CB350F crankshaft assembly.

CB500 CRANKSHAFT

Exploded view and parts list for the CB500 crankshaft assembly.

CB350F CRANKCASE

Exploded view and parts list for the CB350F crankcase assembly.

CB500 CRANKCASE

Exploded view and parts list for the CB500 crankcase assembly.

CHAPTER THREE CLUTCH AND TRANSMISSION

CLUTCH

Covers servicing of the clutch assembly.

TRANSMISSION

Covers servicing of the transmission, kickstarter, and primary shaft.

GEARSHIFT MECHANISM

Details servicing of the gearshift mechanism and drum.

CB500 CLUTCH

Exploded view and parts list for the CB500 clutch assembly.

CB350F TRANSMISSION

Exploded view and parts list for the CB350F transmission assembly.

CB500 TRANSMISSION

Exploded view and parts list for the CB500 transmission assembly.

CHAPTER FOUR CARBURETORS

Adjustment

Details the process for adjusting carburetor float height.

Adjustment and Synchronization

Covers idle mixture, idle speed, and carburetor balancing.

Carburetor Synchronization

Procedures for synchronizing multiple carburetors using special gauges.

CHAPTER FIVE ELECTRICAL SYSTEM

STARTING SYSTEM

Covers the starter motor, solenoid, and their circuits.

IGNITION

Overview of the ignition system components and their function.

COIL

Details on the ignition coils, including disassembly and testing.

BREAKER POINTS

Servicing and removal of breaker points.

CHARGING SYSTEM

Explains the function and operation of the charging system.

GENERATOR

Exploded view and parts list for the engine generator.

VOLTAGE REGULATOR

Covers inspection, adjustment, and disassembly of the voltage regulator.

BATTERY

Covers battery maintenance, inspection, and charging procedures.

CB350F STARTER

Exploded view and parts list for the CB350F starter assembly.

CB500 STARTER

Exploded view and parts list for the CB500 starter assembly.

CHAPTER SIX FRONT WHEEL AND BRAKE

Front Brake

Details on servicing the front brake system.

Front Disc Brake

Exploded view of the front disc brake system components.

CHAPTER SEVEN REAR WHEEL, BRAKE, AND DRIVE CHAIN

CHAPTER EIGHT STEERING, SUSPENSION, AND FRAME

CHAPTER NINE WIRING AND ELECTRICAL ACCESSORIES

Main Switch

Covers testing and continuity checks of the main switch.

Emergency Flasher and Starter Switch

Covers continuity tests for emergency flasher and starter switches.

WIRING DIAGRAM - CB350F

Detailed wiring diagram for the CB350F model.

WIRING DIAGRAM - CB500

Detailed wiring diagram for the CB500 model.

CHAPTER TEN TROUBLESHOOTING

STARTING DIFFICULTIES

Troubleshooting steps for common starting problems.

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