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Honda EM4000SX User Manual

Honda EM4000SX
111 pages
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31Z23610
00X31-Z23-6100
Printed in China
2015 Honda Motor Co., Ltd. -All Rights Reserved
GENERATOR
EM4000SX/EM5000SX/EM6500SX
Owner’s Manual
EM4000SX-6500SX_OM表紙_31Z23610_F
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DICF101
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3mm
Click to Save As
© 2016 Honda Motor Co., Inc. All Rights Reserved

Table of Contents

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Honda EM4000SX Specifications

General IconGeneral
TypeInverter
Displacement270 cc
Run Time at 1/4 Load15 hours
Max Output4000 watts
EngineHonda GX270
Starting SystemRecoil
DC Output12V
Continuous Running Time7.1 hours
Noise Level58 dB(A)

Summary

GENERATOR SAFETY

IMPORTANT SAFETY INFORMATION

General safety guidelines and warnings for generator operation and use.

Operator Responsibility

Outlines user duties for safe generator operation, including supervision and emergency knowledge.

Carbon Monoxide Hazards

Details risks of carbon monoxide poisoning and necessary precautions for safe operation.

Electric Shock Hazards

Warns about electrocution risks and proper usage in wet conditions and near water.

Fire and Burn Hazards

Covers risks of fire and burns from hot components, exhaust, and flammable materials.

Refuel With Care

Provides essential safety instructions and precautions for refueling the generator with gasoline.

SAFETY LABEL LOCATIONS

CONTROLS & FEATURES

COMPONENT & CONTROL LOCATIONS

Identifies and illustrates key generator components and controls on the control panel.

CONTROLS

Details the function, operation, and switch positions of various generator controls.

Engine Switch

Explains the engine switch for starting, running, and stopping the generator.

Starter Grip

Describes the function and proper use of the recoil starter grip for manual engine starting.

Fuel Valve Lever

Explains the fuel valve's role in enabling or shutting off fuel flow to the engine.

Voltage Selector Switch

Details how to select the generator's output voltage for different appliance requirements.

Auto Throttle® System

Explains the automatic engine speed adjustment feature for fuel efficiency and noise reduction.

AC Circuit Breaker

Describes the AC circuit breaker's function in protecting the generator from overloads.

AC Circuit Protectors

Details individual circuit protectors for receptacles and their function in preventing overloads.

Ground Fault Circuit Interrupter (GFCI) Receptacle

Explains GFCI protection against shock hazards and its operational limitations.

DC Terminals

Describes the function and connection of DC terminals for charging 12-volt automotive batteries.

DC Circuit Protector

Explains the DC circuit protector's role in preventing overload of the DC charging circuit.

Folding Handle

Details the operation and function of the foldable handle for ease of transport and storage.

FEATURES

Lists and describes various built-in protective and operational features of the generator.

Oil Alert® System

Explains the system that automatically stops the engine to prevent damage from low oil levels.

Automatic Engine Stop Function

Describes various functions that automatically stop the engine for safety and protection.

Overspeed Detection Function

Details the system that automatically stops the engine if its speed becomes abnormal.

Abnormal Voltage Detection Function

Explains the system that stops the engine upon detecting abnormal AC voltage output.

Auto Choke and Throttle Control System

Describes the automatic control of choke and throttle for efficient engine starting and warm-up.

iAVR (Intelligent Auto Voltage Regulator)

Explains the voltage regulation system that provides extra power for starting high-demand appliances.

Fuel Gauge

Describes the mechanical fuel level indicator and its proper use for monitoring fuel.

Ground Terminal

Explains the generator's ground terminal and its connection requirements for electrical safety.

BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Guides users through essential pre-operation checks for safety and readiness.

IS YOUR GENERATOR READY TO GO?

Prompts a thorough inspection of the generator's condition before commencing operation.

OPERATION

SAFE OPERATING PRECAUTIONS

Essential safety rules and guidelines for operating the generator to prevent hazards.

STARTING THE ENGINE

Provides step-by-step instructions for successfully starting the generator's engine.

STOPPING THE ENGINE

Details the correct procedures for safely shutting down the generator's engine.

GFCI OPERATION CHECK

Instructions for performing a test on the Ground Fault Circuit Interrupter for safety.

AC OPERATION

Details on connecting and operating appliances using the generator's AC power output.

AC Applications

Guidelines for connecting and using various AC appliances with the generator, including power ratings.

AC Receptacle Selection

Explains the different AC receptacles on the control panel and their uses.

Power Producing Circuits

Describes how the generator's internal circuits supply power to the different receptacles.

Voltage Selector Switch

Details power availability per receptacle based on the voltage selector switch position.

120V/240V Position

Explains load balancing requirements when using the 120V/240V output setting.

DC OPERATION

Instructions for using the generator's DC output for charging 12-volt automotive batteries.

AUTO THROTTLE® SYSTEM

Explains how the auto throttle system adjusts engine speed for efficiency and reduced noise.

STANDBY POWER

Information on connecting the generator to a building's electrical system for standby power.

Connections to a Building’s Electrical System

Safety and compliance guidelines for connecting to building electrical systems.

System Ground

Explains the generator's system ground connection and its purpose.

Special Requirements

Notes potential federal, state, and local regulations that may apply to generator use.

SERVICING YOUR GENERATOR

THE IMPORTANCE OF MAINTENANCE

Emphasizes the necessity of regular maintenance for optimal performance, safety, and longevity.

MAINTENANCE SAFETY

Highlights critical safety precautions that must be followed when performing maintenance tasks.

MAINTENANCE SCHEDULE

Provides a detailed schedule outlining routine generator maintenance tasks and intervals.

REFUELING

Instructions and safety guidelines for refueling the generator, including fuel type and precautions.

FUEL RECOMMENDATIONS

Specifies the type of unleaded gasoline and octane rating suitable for the generator.

ENGINE OIL LEVEL CHECK

Procedures for checking and maintaining the correct engine oil level to prevent damage.

ENGINE OIL CHANGE

Step-by-step guide for safely draining and refilling the engine oil.

ENGINE OIL RECOMMENDATIONS

Details recommended engine oil types, viscosities, and API service categories.

AIR CLEANER SERVICE

Instructions for inspecting and servicing the air cleaner assembly for optimal engine performance.

AIR CLEANER ELEMENT CLEANING

Provides detailed steps for cleaning the air cleaner element to ensure proper airflow.

SPARK PLUG SERVICE

Guidance on inspecting, gapping, and replacing the spark plug for engine efficiency.

SPARK ARRESTER SERVICE

Procedures for cleaning and maintaining the spark arrester to prevent fires.

SEDIMENT CUP CLEANING

Instructions for cleaning the fuel sediment cup to prevent fuel contamination.

BATTERY SERVICE

Information and procedures related to the generator's battery maintenance, charging, and replacement.

Battery Removal

Steps for safely disconnecting and removing the generator's battery.

Battery Charging

Guidelines for properly charging the generator's battery to maintain its service life.

Battery Installation

Steps for correctly connecting and installing the generator's battery.

FUSE

Information about the generator's fuse, its function, and replacement procedures.

STORAGE

STORAGE PREPARATION

Essential steps for preparing the generator for extended periods of storage.

Cleaning

Procedures for cleaning the generator's exterior and touching up paint before storage.

Fuel

Guidance on fuel stabilization or draining for long-term storage to prevent deterioration.

Draining the Fuel Tank and Carburetor

Detailed steps for draining the fuel tank and carburetor to prevent fuel issues during storage.

Engine Oil

Instructions related to engine oil management for generator storage.

Engine Cylinder

Steps to protect the engine cylinder from internal corrosion during storage.

Battery

Instructions for battery care and charging before storing the generator.

STORAGE PRECAUTIONS

Important precautions to ensure safe and effective storage of the generator.

TRANSPORTING

TAKING CARE OF UNEXPECTED PROBLEMS

ENGINE WILL NOT START

Lists possible causes and step-by-step corrections for engine starting failures.

ENGINE LACKS POWER

Troubleshoots common reasons for reduced engine power and provides corrective actions.

NO POWER AT THE AC RECEPTACLES

Addresses issues where AC outlets are not providing power, with potential causes and solutions.

NO POWER AT THE DC TERMINALS

Troubleshoots problems with the DC output terminals and provides corrective steps.

TECHNICAL INFORMATION

Serial Number Location

Indicates where to find the engine and frame serial numbers for identification and inquiries.

Carburetor Modification for High Altitude Operation

Explains necessary carburetor adjustments for optimal generator performance at high altitudes.

Emission Control System Information

Details information about the generator's emission control systems and regulatory compliance.

Problems That May Affect Emissions

Lists symptoms that may indicate potential issues with the engine's emission control system.

Replacement Parts

Recommends using genuine Honda parts for maintaining the effectiveness of emission systems.

Maintenance

Refers to the maintenance schedule for proper upkeep of the emission control system.

Air Index

Explains California's Air Index system for evaluating engine emission durability and pollution levels.

Specifications

Provides detailed technical specifications including dimensions, engine, and generator output ratings.

Wiring Diagram

Offers diagrams illustrating the generator's electrical wiring and component connections.

CONSUMER INFORMATION

Dealer Locator Information

Provides information on how to find authorized Honda servicing dealers across the United States.

Honda Publications

Lists available shop manuals, parts catalogs, and accessory catalogs for Honda generators.

Customer Service Information

Details how to contact Honda Power Equipment customer service for support and inquiries.

Distributor’s Limited Warranty

Outlines the terms, conditions, and duration of the limited warranty for Honda generators.

To Obtain Warranty Service

Explains the process for obtaining warranty repairs or service from authorized dealers.

Exclusions

Lists specific conditions, damages, and circumstances not covered by the generator's warranty.

Honda Accessories, Replacement Parts, And Apparel

Details the warranty coverage specifically for Honda accessories, replacement parts, and apparel.

Emission Control System Warranty

Explains the warranty coverage specific to the engine's emission control system and compliance.

Owner’s Warranty Responsibility

Defines the owner's role and responsibilities in maintaining warranty coverage for the engine.

Warranty Coverage

Specifies the duration, scope, and transferability of the engine emission control system warranty.

ASSEMBLY

SAFETY

Emphasizes the critical importance of correct assembly for operator safety and machine reliability.

The Importance of Proper Assembly

Stresses that proper assembly ensures safety and reliability, preventing faulty operation and injury.

Important Safety Precautions

Lists key safety measures, tool requirements, and precautions to follow during assembly.

ASSEMBLY

Provides general instructions for unpacking and assembling the generator components.

Unpacking

Steps for safely removing the generator and its loose parts from the shipping carton.

Handle Installation

Detailed steps for correctly installing the generator's handle assembly and ensuring its functionality.

Wheel Kit Installation

Instructions for assembling and attaching the wheel kit to the generator for mobility.

INITIAL USE INSTRUCTIONS

ENGINE OIL

Instructions for adding the correct amount of engine oil before the generator's first use.

FUEL

Guidance on safely adding fuel to the generator's tank before initial operation.

BATTERY

Steps for correctly connecting the battery to the generator before its first start.

BEFORE OPERATION

Lists essential chapters and sections that all generator operators must read before initial use.

REGISTRATION

Encourages product registration with Honda for important updates and notifications.

OPTIONAL PARTS

Remote Control Kit

Instructions for installing and connecting the optional remote control kit for generator operation.

Remote Control Box

Explains how to start and stop the generator using the optional remote control box.

Hanger Kit

Instructions for installing the optional hanger kit for transporting or mounting the generator.

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