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Honda GSV190 User Manual

Honda GSV190
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1
OWNER’S MANUAL
GSV190
(Appearance may differ in final application)
[1]
[2]
[3]
[5]
[9]
[8]
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[7]
[4]
California Proposition 65
This product contains or emits chemicals
known to the state of California to cause cancer,
birth defects or other reproductive harm.
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
COMPONENT LOCATION
1 Starter Grip 6 Spark plug
2 Fuel Filler Cap 7 Muffler
3 Fuel tank 8 Starter motor (if equipped)
4 Control location * 9 Oil filler cap/ dipstick
5 Air cleaner 10 Engine serial number
* The engine control area differs based on the engine type. Refer to the individual figures on page 2 to
determine your engine control type when reading the Operation section and other sections in this manual.
[10]
HPE.2014.05
PRINTED IN U.S.A.
© 2014 American Honda Motor Co., Inc. All Rights Reserved
00X31Z8E A200
EM5
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Honda GSV190 Specifications

General IconGeneral
Engine TypeAir-cooled 4-stroke OHV
Compression Ratio8.5:1
PTO Shaft RotationCounterclockwise (from PTO shaft side)
Ignition SystemTransistorized magneto
Air CleanerDual element
Fuel SystemCarburetor
Lubrication SystemSplash
Displacement187 cm³
Net Power Output3.8 kW (5.1 HP) at 3, 600 rpm
Net Torque11.3 Nm (8.3 lb-ft) @ 2, 500 rpm
Oil Capacity0.55 liters
Starting SystemRecoil
Bore x Stroke69 mm x 50 mm

Summary

Introduction and Safety

Manual Introduction

Thanks the user and explains the manual's purpose for safe operation.

Safety Messages Explained

Explains the meaning of DANGER, WARNING, and CAUTION safety signals.

Damage Prevention Messages

Highlights NOTICE messages to prevent damage to engine or property.

Key Safety Information

Provides essential safety guidelines for engine operation and environment.

Safety Label Location

Directs users to the important safety information on page 1.

Pre-Operation Checks

Details essential checks to ensure the engine is ready for safe operation.

Operating the Engine

Safe Operating Precautions

Emphasizes safe practices, especially avoiding enclosed areas and carbon monoxide.

Starting and Stopping Engines

Provides general steps and type-specific instructions for starting and stopping.

Engine Servicing and Maintenance

Importance of Engine Maintenance

Explains why good maintenance is crucial for safe, economical, and eco-friendly operation.

Maintenance Safety Precautions

Highlights critical safety warnings before performing any maintenance tasks.

Maintenance Schedule

Outlines recommended service intervals and tasks for optimal engine performance.

Refueling the Engine

Safe Refueling Procedures

Guides on safe gasoline selection, handling, and storage to prevent damage.

Engine Oil Management

Recommended Oil and Level Check

Specifies oil type, viscosity, and the procedure for checking the oil level.

Engine Oil Change Procedure

Provides step-by-step instructions for draining and refilling engine oil.

Air Cleaner Service

Air Cleaner Inspection

Explains how to inspect the air cleaner elements for condition and cleanliness.

Air Cleaner Cleaning

Details cleaning procedures for foam and paper elements.

Spark Plug Service

Recommended Spark Plug

Identifies the correct spark plug type and gap for optimal engine performance.

Flywheel Brake Inspection

Flywheel Brake Shoe Check

Guides on inspecting the flywheel brake shoe thickness if equipped.

Spark Arrester Service

Spark Arrester Removal and Cleaning

Describes removal, cleaning, and inspection of the spark arrester for proper function.

Engine Storage

Storage Preparation and Cleaning

Steps for preparing the engine for storage, including cleaning and oiling.

Fuel and Oil for Storage

Guidance on fuel level and engine oil changes for long-term storage.

Storage Precautions and Removal

Advice on storage location, preventing issues, and preparing for removal.

Engine Transport

Safe Transport Procedures

Instructions for transporting the engine safely to prevent fuel leakage.

Troubleshooting Engine Problems

Engine Will Not Start

Lists common causes and corrections for an engine that fails to start.

Engine Lacks Power

Identifies potential causes and solutions for an engine with reduced power.

Technical Information

Serial Number and Type Location

Information on locating the engine's serial number and type for parts and inquiries.

High Altitude Operation

Guidance on carburetor modifications for optimal performance at high altitudes.

Emission Control System

Emission Control System Overview

Explains emissions sources, regulations, and tampering warnings.

Emission-Related Problems and Parts

Covers issues affecting emissions, replacement parts, and maintenance.

Air Index Information

Understanding Air Index

Explains the Air Index for comparing engine emissions performance.

Wiring Diagram

Engine Wiring Diagram

Illustrates the electrical wiring connections for all engine types.

Consumer Information

Finding Dealers and Publications

Provides resources for locating dealers, manuals, and parts catalogs.

Customer Service and Support

Outlines how to get support and escalate issues with dealerships.

Distributor's Limited Warranty

Warranty Qualification and Coverage

Details how to qualify for warranty and what parts/conditions are covered.

Obtaining Warranty Service and Exclusions

Provides steps for service, lists exclusions, and disclaims consequential damages.

Emission Control System Warranty

Warranty Rights, Obligations, and Coverage

Explains owner responsibilities, rights, and what the emission warranty covers.

Obtaining Service, Exclusions, and Parts

Details how to get service, lists exclusions, and covers warranty parts.

Avoiding Fuel-Related Problems

Fuel Precautions During Operation

Guidance on fuel usage and storage during the operating season to prevent issues.

Fuel System Preparation for Storage

Steps for preparing the fuel system for periods of 3-4 weeks or longer inactivity.

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