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Honda GC190 User Manual

Honda GC190
86 pages
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A FEW WORDS ABOUT SAFETY
SERVICE INFORMATION
The service and repair information contained in this manual is intended for use by qualified, professional technicians.
Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It
could also damage the engine or create an unsafe condition.
This manual describes the proper methods and procedures for performing service, maintenance, and repairs. Some
procedures require the use of special tools. Any person who intends to use a replacement part, service procedure, or a
tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of the
engine.
If you need to replace a part, use genuine Honda parts with the correct part number, or an equivalent part. We strongly
recommend that you do not use replacement parts of inferior quality.
For Your Customers Safety
Proper service and maintenance are essential to the customers
safety and the reliability of the engine. Any error or oversight
while servicing an engine can result in faulty operation, damage
to the engine, or injury to others.
For Your Safety
Because this manual is intended for the professional service
technician, we do not provide warnings about many basic shop
safety practices (eg, Hot parts – wear gloves). If you have not
received shop safety training or do not feel confident about your
knowledge of safe servicing practices, we recommend that you
do not attempt to perform the procedures described in this
manual.
Some of the most important general service safety precautions
are given below. However, we cannot warn you of every
conceivable hazard that can arise in performing service and
repair procedures. Only you can decide whether or not you
should perform a given task.
Important Safety Precautions
Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate
clothing and using safety equipment. When performing any service task, be especially careful of the following:
! Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts,
and the skills required to perform the tasks safely and completely.
! Protect your eyes by using proper safety glasses, goggles, or face shields any time you hammer, drill, grind, or
work around pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put
on eye protection.
! Use other protective wear when necessary, for example, gloves or safety shoes. Handling hot or sharp parts can
cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.
Make sure the engine is off before you begin any servicing procedures, unless the instructions tell you to do
otherwise. This will help eliminate several potential hazards:
! Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the
engine.
! Burns from hot parts. Let the engine and exhaust system cool before working in those areas.
! Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers, and clothing are
out of the way.
Gasoline vapors are explosive. To reduce the possibility of a fire or explosion, be careful when working around
gasoline.
! Use only a nonflammable solvent, not gasoline, to clean parts.
! Never drain or store gasoline in an open container.
! Keep all cigarettes, sparks, and flames away from all fuel-related parts.
WARNING
Improper service or repairs can create an unsafe
condition that can cause your customer or others
to be seriously hurt or killed.
Follow the procedures and precautions in this
manual and other service materials carefully.
WARNING
Failure to properly follow instructions and
precautions can cause you to be seriously hurt
or killed.
Follow the procedures and precautions in this
manual carefully.
gc160_gcaha_3599750_3721672

Table of Contents

Other manuals for Honda GC190

Questions and Answers:

Honda GC190 Specifications

General IconGeneral
Engine Type4-stroke, overhead cam, single-cylinder
Compression Ratio8.5:1
Net Torque8.3 lb-ft (11.3 Nm) at 2, 500 RPM
PTO Shaft RotationCounterclockwise (from PTO shaft side)
Ignition SystemTransistorized magneto
Starting SystemRecoil starter
Lubrication SystemForced splash
Fuel TypeUnleaded gasoline (86 octane or higher)
Displacement187 cm³
Bore x Stroke69 mm x 50 mm
Net Power Output4.8 HP (3.6 kW) @ 3, 600 rpm
Oil Capacity0.61 US qt (0.58 L)
Air CleanerDual element

Summary

A FEW WORDS ABOUT SAFETY

SERVICE INFORMATION

Information for qualified technicians on proper service procedures.

For Your Customer's Safety

Importance of proper service for customer safety and engine reliability.

1. SPECIFICATIONS

Engine Performance Specifications

Details engine displacement, power, and torque ratings.

Wiring and Wire Routing

Wiring Diagram Overview

Illustrates the engine's electrical wiring connections and components.

THE IMPORTANCE OF PROPER SERVICING

Important Safety Precautions

Critical safety measures for performing maintenance and repairs.

Cam Pulley, Crankshaft, Piston, Cylinder Block Inspection

TORQUE VALUES

Standard Torque Values

Lists torque specifications for various fasteners and components.

Troubleshooting - General Symptoms

Hard Starting Diagnosis

Diagnoses and solutions for engine hard starting issues.

Engine Lacks Power Diagnosis

Troubleshooting steps for reduced engine power.

ENGINE STARTS BUT THEN STALLS

Fuel System Stalling Diagnosis

Diagnoses and resolves engine stalling due to fuel system issues.

Ignition and Compression Stalling Issues

Addresses stalling related to ignition and cylinder compression.

ENGINE LACKS POWER

Air Filter and Carburetor Power Loss

Diagnoses power loss related to air filter and carburetor condition.

Ignition and Compression Power Loss

Addresses power loss from ignition or compression problems.

ENGINE SPEED DOES NOT INCREASE

Governor and Valve Clearance Adjustment

Adjusting governor and valve clearance to improve engine speed.

Carburetor and Spark Plug Checks for Speed

Checking carburetor and spark plug for issues affecting engine speed.

MAINTENANCE SCHEDULE

Regular Service Intervals

Outlines scheduled maintenance tasks based on operating hours or time.

ENGINE OIL

Oil Level Switch Operation and Testing

Explains the oil level switch function and how to test it.

Engine Oil Level Check Procedure

Step-by-step guide for checking and maintaining engine oil level.

Oil Change

Engine Oil Change Procedure

Detailed steps for draining and refilling engine oil.

AIR CLEANER

Air Cleaner Cleaning and Inspection

Instructions for cleaning and inspecting the air filter and cleaner assembly.

SPARK PLUG

Spark Plug Inspection and Cleaning

Procedure for inspecting, cleaning, and checking the spark plug.

VALVE CLEARANCE

Valve Clearance Inspection Procedure

Steps to inspect valve clearance with a cold engine.

Valve Clearance Adjustment Procedure

Detailed steps for adjusting valve clearance using special tools.

CARBURETOR

GOVERNOR

Governor Adjustment Procedure

Steps for adjusting the governor to control engine speed.

Carburetor Reassembly Procedures

Carburetor Component Inspection and Replacement

FLYWHEEL/IGNITION COIL

Ignition Coil Inspection and Adjustment

Procedures for inspecting and adjusting the ignition coil and its air gap.

Flywheel Removal

Flywheel Installation

IGNITION COIL INSPECTION AND ADJUSTMENT

CAM PULLEY/ROCKER ARM

Cam Pulley, Crankshaft, Piston, Cylinder Barrel Servicing

Crankcase Cover, Crankshaft, Cylinder Barrel

Procedures for removing/installing crankcase cover, crankshaft, and cylinder barrel.

Piston and Connecting Rod Assembly

PISTON

Piston Ring Inspection and Reassembly

Inspecting piston rings and reassembling them onto the piston.

Piston and Connecting Rod Reassembly

VALVES

Oil Level Switch Inspection

Connecting Rod Big End Clearance Measurement

Connecting Rod Big End Oil Clearance

Measures oil clearance of the connecting rod big end using plastigauge.

Fuel System - Fuel Tank Cap

Fuel Tank Cap Evaporative Emission Control

Explains the function of the fuel cap's emission control system.

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