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General| Ignition | CDI |
|---|---|
| Transmission | 6-speed |
| Final Drive | Chain |
| Front Suspension | Telescopic fork |
| Rear Suspension | Pro-Link single shock |
| Front Brake | Single disc |
| Rear Brake | Drum |
| Front Tire | 3.00-21 |
| Rear Tire | 4.60-18 |
| Fuel Capacity | 10.5 liters |
| Carburetion | Keihin |
| Engine Type | 4-stroke, single cylinder, SOHC |
| Wheelbase | 1, 425 mm |
Procedure for checking the engine oil level.
Steps for changing the engine oil and filter.
Procedure for replacing the engine oil filter.
Scheduled maintenance intervals and tasks for the motorcycle.
Inspecting and adjusting valve clearance.
Measuring and adjusting drive chain slack.
Inspecting the battery electrolyte level and adding distilled water.
Checking front and rear brake pads for wear.
Checking the front brake fluid reservoir level and for leaks.
Measuring and adjusting clutch free play at the lever end.
Checking front fork assembly for leaks, damage, and proper mounting.
Checking control cables and adjusting steering head bearings.
Steps for removing the carburetor from the motorcycle.
Removing the float chamber, float, and jet from the carburetor.
Removing main jet, jet holder, needle jet, and slow jet from the carburetor.
Measuring and adjusting the carburetor float level.
Separating the primary and secondary carburetors.
Disassembling the carburetor components.
Disassembling the throttle valve from the carburetor.
Disassembling the throttle link mechanism.
Assembling the throttle valve components.
Assembling the carburetor after disassembly.
Installing the carburetor onto the motorcycle.
Adjusting the secondary carburetor closure and clearance.
Removal, installation, and adjustment of the air screw.
Steps for removing the engine from the motorcycle frame.
Steps for installing the engine into the motorcycle frame.
Steps for removing the cylinder head cover.
Disassembling the cylinder head cover components.
Inspecting rocker arms for wear and damage.
Procedure for removing the camshaft.
Checking camshaft lobes for wear and measuring lobe height.
Steps for removing the cylinder head.
Disassembling the cylinder head, including springs and valves.
Checking cylinder head for cracks and warpage.
Inspecting valves and checking valve guide clearance.
Procedure for replacing valve guides.
Inspecting valve seats and measuring face width.
Refinishing valve seats using cutters.
Assembling the cylinder head with valves and springs.
Installing the cylinder head onto the engine block.
Installing the cam chain tensioner and camshaft.
Assembling rocker arms, shafts, and covers.
Installing the cylinder head cover.
Performing a compression test on the engine cylinders.
Steps for removing the cylinder from the engine.
Inspecting the cylinder bore for wear and measuring its dimensions.
Procedure for removing the piston from the cylinder.
Measuring piston ring-to-groove clearance and ring end gap.
Installing piston rings onto the piston.
Installing the cylinder over the piston.
Steps for removing the right crankcase cover.
Removing the clutch assembly components.
Inspecting clutch springs and clutch discs for wear.
Checking clutch plates for indentations and warpage.
Checking clutch outer and guide for wear.
Removing the oil pump assembly.
Disassembling the oil pump components.
Measuring outer rotor-to-body clearance of the oil pump.
Assembling the oil pump components.
Installing the oil pump and pick-up pipe.
Torque specifications for brake system components.
Installing caliper assembly and tightening bolts.
Referencing spark plug inspection procedures.
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