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Horizon Fitness CST 3.5 User Manual

Horizon Fitness CST 3.5
67 pages
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2006
Treadmill Service Manual
Horizon Fitness
Models
T61, T62, T63, T64,
CST 3.5, CST 4.5,
DT650, DT850, WT950,
PST 6, PST 8,
1.2T, 2.2T, 3.2T, 4.2T,
5.2T

Table of Contents

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Horizon Fitness CST 3.5 Specifications

General IconGeneral
Incline Range0 - 12%
Cushioning3-Zone Variable Response Cushioning
User Weight Capacity325 lbs
Weight Capacity325 lbs
FoldingYes

Summary

Limited Home-Use Warranty

Exclusions and Limitations

Details about what the warranty does and does not cover, including exclusions and limitations.

Important Safety Instructions

Grounding Instructions

Required Tools and Equipment

Preventative Maintenance Procedures

After Each Use

Procedures to follow after each use to keep the treadmill clean and maintained.

Every Week

Weekly maintenance tasks, including cleaning underneath the treadmill.

Every Month

Monthly maintenance tasks, such as checking bolt tightness.

Each 3-6 Months

Periodic maintenance tasks involving lubrication.

Tensioning the Running Belt

Aligning the Running Belt

Tensioning the Drive Belt

Stoning the Motor Commutator

Treadmill Deck Procedures

Proper Heart Rate Usage

Hand Grips

How to use the hand grip pulse sensors for accurate heart rate readings.

Wireless Chest Transmitter

Instructions for using the wireless chest strap for heart rate monitoring.

Heart Rate Troubleshooting

Common issues and solutions for erratic heart rate readings.

Lubricating the Air Shock

Five-Step Diagnosis Process

Console Cable Voltage Chart (DC Volts)

Motor/AC Wire Voltage Check

Lower Board LED Diagnosis

Digital Drive Wiring Diagram

Power Source Wiring Diagram

Upper Board Configurations

Engineering Mode

Eng0 - Display and Button Check

Checks the display and functionality of all console buttons and LEDs.

Eng1 - Hardware Test

Tests belt movement, sensor wire, and elevation function.

Eng2 - Auto Calibration

Automatically calibrates the treadmill's speed values for accurate performance.

Eng3 - Software Setup

Configures software version and distance parameters (miles/kilometers).

Eng4 - Historical Information

Accesses historical usage data like accumulated time and distance.

Engineering Mode Procedures

Eng3 - Manual Calibration

Manually calibrates the running belt speed when auto-calibration fails.

Engineering Mode Settings

Eng4 - Roller Diameter Check

Verifies roller values to ensure accurate speed readings.

Eng5 - Software Change

Allows changing software versions between 4.2T and 5.2T models.

Eng6 - Change from Miles to KM

Toggles between miles and kilometers for distance measurement.

Safety Key/Reed Switch Troubleshooting

Console/Upper Board Troubleshooting

Console/Upper Board Troubleshooting Continued

Membrane Key Pad/Overlay Troubleshooting

Heart Rate Troubleshooting

Static Troubleshooting

No Motor Movement Troubleshooting

Erratic Speed Troubleshooting

Auto Calibration Troubleshooting

Circuit Breaker Troubleshooting

Elevation Troubleshooting

Noise Troubleshooting

Spare Parts Replacement

Roller Replacement

Running Belt/Deck Replacement

Optical Disk/Digital Sensor/Drive Motor Replacement

Motor Brush Replacement

Motor Control Board Replacement

Upper Board Console Cable Replacement

Console Mast Cable Replacement

Elevation Motor Replacement

Upper Board/Reed Switch Replacement

Membrane Keypad/EL Paper/Overlay Replacement

Air Shock Replacement

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