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Horizon Fitness CST 4.5 User Manual

Horizon Fitness CST 4.5
67 pages
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2006
Treadmill Service Manual
Horizon Fitness
Models
T61, T62, T63, T64,
CST 3.5, CST 4.5,
DT650, DT850, WT950,
PST 6, PST 8,
1.2T, 2.2T, 3.2T, 4.2T,
5.2T

Table of Contents

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Horizon Fitness CST 4.5 Specifications

General IconGeneral
BrandHorizon Fitness
ModelCST 4.5
CategoryTreadmill
LanguageEnglish

Summary

LIMITED HOME-USE WARRANTY

Important Safety Instructions

GROUNDING INSTRUCTIONS

Required Tools and Equipment

Preventative Maintenance Procedures

Lubrication and Belt Adjustments

Procedures for lubricating the deck, air shock, and adjusting running/drive belts.

Motor Maintenance

Stoning the Motor Commutator

Method for cleaning and conditioning the motor commutator for optimal performance.

Five-Step Diagnosis Process

1. Power and Wiring Checks

Verifies power supply, wiring integrity, and motor function as the first diagnostic steps.

2. Speed Calibration and Voltage/LED Checks

Assesses speed calibration, voltage transfers, and diagnostic LEDs for problem identification.

Electrical System Checks and Diagrams

Console Cable Voltage and LED Diagnosis

Details console cable voltage checks and lower board LED diagnostics for troubleshooting.

Wiring Diagrams

Illustrates electrical connections for drive systems, power, and components.

Upper Board Configurations

Engineering Mode Operations

Diagnostic and Calibration Functions

Accesses diagnostic modes, calibration, software setup, and historical data.

Troubleshooting Common Issues

Safety Key and Console Issues

Troubleshooting for safety keys, console displays, and power/breaker problems.

Motor, Speed, and Calibration Faults

Diagnoses motor movement, speed instability, calibration errors, and related issues.

Elevation and Noise Concerns

Solves issues related to incline motor function and unusual operational noises.

Spare Parts Replacement Guide

Belt, Deck, and Roller Replacement

Procedures for replacing running belts, decks, rollers, and drive belts.

Motor, Board, and Cable Replacement

Instructions for replacing motors, control boards, sensors, and console cables.

Component Replacement Procedures

Guides for replacing elevation motors, air shocks, upper boards, switches, and keypads.

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