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Horizon Fitness T101-05 User Manual

Horizon Fitness T101-05
25 pages
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TREADMILL BELT SPEED
TROUBLESHOOTING GUIDE
FOR
T101-05, T101-07, TR5, TR3 TREADMILLS
JOHNSON HEALTH TECH - TCMT
V1.2
- UPDATED 1/12/2023
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Horizon Fitness T101-05 Specifications

General IconGeneral
BrandHorizon Fitness
ModelT101-05
CategoryTreadmill
LanguageEnglish

Summary

Troubleshooting Flowchart and Initial Checks

Introduction to Troubleshooting

Explains the purpose of the guide to diagnose and correct belt speed control issues.

Initial Checklist for Belt Speed Issues

Lists essential checks before concluding hardware failure for belt speed problems.

Speed Sensor Calibration Procedure

Details how to calibrate the treadmill's speed sensor for accurate speed readings.

Belt Operation and Stopping Guidance

Covers safe operation practices and how the stop function affects belt movement.

Root Causes of Belt Speed Control Faults

Belt Speed Sensor Maladjustment or Failure

Addresses issues related to the position, adjustment, or failure of the speed sensor.

High Belt/Deck Friction and Overcurrent Protection

Explains how friction triggers motor overcurrent protection, causing belt stops.

Cell Phone or RF Interference Glitches

Details how RF interference from phones can cause console issues and glitches.

Motor Commutator/Brush Wear and Failure

Details motor wear, brush issues, and diagnostic tests for motor failure.

Motor Control Board (MCB) Failure

Covers MCB functions and methods for testing its output to the drive motor.

Damaged or Shortened Console Cable

Discusses how console cable damage or length affects signals and causes faults.

Loose Wire Connections

Explains how loose electrical connectors lead to erratic behavior and how to inspect them.

Intermittent Emergency Stop Connection

Details how E-stop connection issues cause unexpected stops and intermittent problems.

Low Belt Tension or Drive Belt Damage

Covers issues with running belt tension, slippage, and drive belt condition.

Overcurrent Breaker Tripping

Explains how faults or friction cause treadmill or panel breakers to trip.

Stuck Console Keys and Error Code Diagnosis

Addresses stuck keys, general error codes, and specific E-1, E-2, E-b errors.

Post-Software Update Issues

Discusses speed control problems that may arise after console software updates.

Updating Console Software

Emphasizes updating software for bug fixes and new features.

Calibrating the Speed Sensor

Provides step-by-step instructions for calibrating the treadmill's speed sensor.

Inspecting and Cleaning the Motor

Guides on inspecting and cleaning the motor's commutator and brushes.

Change Log

Lists version updates, dates, details, and authors for the document.

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