EasyManua.ls Logo

Horizon Fitness T62 User Manual

Horizon Fitness T62
67 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
2006
Treadmill Service Manual
Horizon Fitness
Models
T61, T62, T63, T64,
CST 3.5, CST 4.5,
DT650, DT850, WT950,
PST 6, PST 8,
1.2T, 2.2T, 3.2T, 4.2T,
5.2T

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Horizon Fitness T62 and is the answer not in the manual?

Horizon Fitness T62 Specifications

General IconGeneral
BrandHorizon Fitness
ModelT62
CategoryTreadmill
LanguageEnglish

Summary

Warranty

Limited Home-Use Warranty Details

Details warranty coverage, components, and time periods for various treadmill models.

Exclusions and Limitations

Details warranty exclusions, limitations, and conditions for residential use.

Warranty Registration

Information on how to register the product warranty for processing claims.

Safety Instructions

Important Safety Instructions

Critical safety warnings and precautions for operating the treadmill.

Safety Tips

Essential safety precautions for operating and maintaining the treadmill.

Recommended Tools

Required Tools and Equipment

A comprehensive list of tools needed for service and maintenance procedures.

Maintenance

Preventative Maintenance Procedures

Schedule of tasks for cleaning, inspection, and lubrication to ensure longevity.

Running Belt Tensioning and Alignment

Procedures for tensioning and aligning the running belt.

Drive Belt Tensioning

Procedures for tensioning the drive belt for specific treadmill models.

Motor Commutator Stoning

Procedure for cleaning and conditioning the motor commutator.

Deck and Air Shock Lubrication

Procedures for lubricating the treadmill deck and air shock.

Proper Heart Rate Usage

Hand Grips Heart Rate Monitoring

Instructions for using the hand grip pulse sensors for heart rate monitoring.

Wireless Chest Transmitter Usage

Guidelines for wearing and using the wireless chest transmitter for heart rate.

5-Step Diagnosis Process

Step 1: Proper Power Supply

Verifying correct voltage and dedicated circuit for treadmill power.

Step 2: Proper Wiring Checks

Inspecting wires for security, damage, and correct connections.

Step 3: Motor Function Verification

Checking motor lubrication, amperage draw, brushes, and commutator.

Step 4: Speed Calibration

Verifying and calibrating belt speed using engineering mode.

Step 5: Voltage Checks and LED Diagnosis

Checking voltage transfer and diagnostic LEDs on the motor control board.

Voltage Checks and LED Diagnosis

Console Cable Voltage Chart

Chart detailing expected DC voltage readings for console cable pins.

Motor/AC Wire Voltage Check

Procedures for checking motor and AC wire voltages using a multimeter.

Lower Board LED Diagnosis

Interpreting diagnostic LEDs on the lower control board for troubleshooting.

Wiring Diagrams and Schematics

Digital Drive Wiring Diagram

Diagram illustrating the wiring connections for the digital drive system.

Power Source Wiring Diagram

Diagram showing power source connections, socket, switch, and breaker.

Upper Board Configurations

Diagrams showing component layouts for various treadmill upper board models.

Engineering Mode

Entering Engineering Mode

Steps to access the engineering mode menu for diagnostics and settings.

Engineering Mode Tests and Calibration

Procedures for button check, hardware test, auto/manual calibration, and software setup.

Troubleshooting

Safety Key/Reed Switch Troubleshooting

Diagnosing and repairing issues related to the safety key and reed switch.

Console/Upper Board Troubleshooting

Troubleshooting common console and upper board display and power issues.

Membrane Key Pad/Overlay Troubleshooting

Diagnosing and repairing problems with console keypad and overlay responsiveness.

Heart Rate Troubleshooting

Addressing erratic or non-functional heart rate readings from grips or chest strap.

Motor Movement and Speed Troubleshooting

Diagnosing issues with static, no motor movement, erratic speeds, and calibration failures.

Elevation and Noise Troubleshooting

Troubleshooting incline motor issues and resolving unusual sounds from the treadmill.

Spare Parts Replacement

Roller and Belt Replacement

Procedures for replacing rollers, running belts, and decks.

Motor Component Replacement

Replacing the optical disk, sensor, drive motor, or motor brushes.

Board and Cable Replacement

Replacing motor control boards, console cables, and console mast cables.

Elevation Motor and Switch Replacement

Replacing the elevation motor or upper board/reed switch.

Console Interface Replacement

Replacing console keypad, EL paper, or overlay components.

Air Shock Replacement

Steps for replacing the air shock mechanism.

Related product manuals