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Hoval UltraGas Series User Manual

Hoval UltraGas Series
68 pages
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Subject to modi cations |
EN
Technical information
Installation instructions
Hoval products must be installed and commissioned
only by appropriately qualied experts. These instruc-
tions are intended exclusively for the specialist. Electri-
cal installations may only be carried out by a qualied
electrician.
Rated output levels at 40/30ºC and for
natural gas
30-UltraGas
®
(125) 28 - 123 kW
30-UltraGas
®
(150) 28 - 150 kW
30-UltraGas
®
(200) 44 - 200 kW
30-UltraGas
®
(250) 49 - 250 kW
30-UltraGas
®
(300) 57 - 300 kW
30-UltraGas
®
(350) 58 - 350 kW
30/31-UltraGas
®
(400) 97 - 400 kW
30/31-UltraGas
®
(450) 97 - 450 kW
30/31-UltraGas
®
(500) 97 - 500 kW
30/31-UltraGas
®
(575) 136 - 575 kW
30/31-UltraGas
®
(650) 136 - 650 kW
30/31-UltraGas
®
(720) 142 - 720 kW
30-UltraGas
®
(850) 166 - 850 kW
30-UltraGas
®
(1000) 224 - 1000 kW
UltraGas
®
(125-1000)
Condensing gas heating boilers
for natural gas and liquid gas
for modulating operation
The oor standing gas condensing boiler UltraGas
®
(125-1000) are designed and approved for use as
heat generators for hot water heating systems with a
permissible ow temperature of up to 90°C
1
), in accord-
ance with EN 483 and EN 677. They are designed for
continuously adjustable reduced output operation in
heating systems.
1)
see technical data
4 210 267 / 04 - 10/13

Table of Contents

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Hoval UltraGas Series Specifications

General IconGeneral
BrandHoval
ModelUltraGas Series
CategoryBoiler
LanguageEnglish

Summary

Safety Instructions

Key to Symbols

Explains the meaning of symbols used in the manual.

Important Notes

Acceptance of Delivery

Procedure and checks required upon receiving the boiler.

Scope of Guarantee

Details on what is covered and not covered by the product guarantee.

Instruction Manuals

Lists relevant documentation and additional information sources.

Regulations and Official Permits

Lists relevant national standards and permits for installation and operation.

Assembly

Placement and Space Requirements

Specifies required clearances and dimensions for boiler installation.

Mounting Heat Insulation

Instructions for applying the insulation blanket around the boiler.

Mounting the Casing

Steps for attaching the boiler's external casing panels.

Mounting the Base Casing

Procedure for installing the base casing and associated components.

Adjusting Ladder Length

Guidance on adjusting ladder length for specific boiler models.

Technical Information

Boiler Description

Detailed explanation of the boiler's design, components, and operating principles.

Technical Data

Comprehensive specifications, performance data, and connection details for all models.

Dimensions and Space Requirements

Provides detailed dimensional drawings and installation space requirements.

Hydraulic Resistance

Graphs illustrating flow resistance across different models and flow rates.

Automatic Firing Device

Overview of the BIC960 automatic firing device and its functions.

Installation

Safety Information

Important safety precautions to be observed during installation.

Boiler Room Requirements

Specifications for boiler room ventilation, safety, and suitability.

Flue Gas Connection and Flue

Guidelines for connecting the boiler to the flue gas extraction system.

Condensate Drainage

Details on condensate piping materials and execution variants.

Gas Connection

Safety instructions and procedures for the gas connection.

Hydraulic Connection

Details on safety equipment and connection requirements for the hydraulic system.

Electrical Connection

Instructions for safe and compliant electrical connections by a qualified electrician.

Commissioning

Safety Information

Safety precautions to be taken before and during commissioning.

Filling with Water

Procedure for filling the heating system with water by qualified personnel.

Water Quality

Requirements for heating water quality and filling procedures according to standards.

Gas Inlet Pressure

Specifies minimum gas inlet pressure requirements for natural and liquid gas.

Gas Flow Rate and Flue Gas Measurement

Procedure for setting gas flow rate and measuring flue gas parameters.

Changing Gas Type

Instructions for converting the boiler to different gas types (natural gas, liquid gas).

Stabilisation Damper Setting

Adjusting the stabilisation damper for optimal start-up characteristics.

Handover to User

Procedures for instructing the user on system operation and maintenance.

Maintenance

Safety Information

Safety precautions for maintenance tasks.

Bleeding

Procedure for bleeding air from the heating system.

Water Refilling

Instructions for refilling the system with water and monitoring pressure.

Cleaning Procedures

Detailed steps for cleaning various boiler components.

Flue Gas Measurement and Setting

Procedure for setting gas flow rate and measuring flue gas parameters.

Servicing Neutralisation Installation

Maintenance procedures for the neutralisation unit and granules.

Overview of Settings

Table of Parameters

Lists and describes configurable parameters for various system functions.

Automatic Firing Device Settings (125-1000)

Configuration parameters for the automatic firing device for specific models.

Fault Reporting Overview

List of fault codes, descriptions, and remarks for system diagnostics.

Automatic Firing Device Failures

List of failure codes, types, and descriptions for the firing device.

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