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ES988
HSD ES988 User Manual
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Instructions for use
HSD
MECH
ATRO
NIC
DIVI
SION
5801H005
6
EN
R
ev.02
5801H0056 Rev.02
__________________________________________________________
1/181
ES884 – ES888
ES915
ES919 – ES929 – ES939
ES983 – ES988
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Preliminary Information
6
Documents Supplied with the Electrospindle
6
Purpose of the Manual
6
General Safety Symbols
6
Risks Associated with the Use of the Electrospindle
7
Risks Associated with Incorrect Use And/Or Operation
7
Specific Risks During Electrospindle Maintenance
8
Residual Risks
8
Purpose of the Product
8
Range of Applications
8
Identification of the Product and the Manufacturer
8
Glossary
9
Guarantee Conditions
10
2 Technical Specifications
11
Main Parts of Es915/Es919/Es929/Es988
11
Main Parts of Models Es884 - Es888
12
Main Parts of Model Es939
13
Variations with Vertical Mounting Plate
14
Variations with Military Connectors
15
Technical Cards Es884
16
Technical Cards Es888
18
Technical Cards Es915
20
Technical Cards Es919
26
Technical Cards Es929
40
Technical Cards Es939
44
Technical Cards Es983
52
3 Transport, Packaging, Unpacking, Storage
65
Warnings
65
Dimensions and Weights
65
Transport and Packaging Conditions
65
Unpacking Procedure
65
Storage
66
4 Installation and Initial Start-Up
67
Check
67
Preparation of the Auxiliary Systems of the Plant
67
Mechanical Connections
67
Positioning of Electrospindle (Versions with Electric Fan)
67
Electrospindle Resting Surface (Versions with Rectangular Framework)
68
Fixing Structure for Spindles with Round Framework
68
Tool Change System
69
Fixing Electrospindles with Rectangular Framework
70
Fixing Electrospindles with Round Framework
70
Threaded Bores for Accessories
70
Pneumatic Connections
71
Air Purity
71
Pneumatic Connection Points for Spindles with Single-Acting Cylinder
72
Variation with Vertical Block (Single-Acting Cylinder)
72
Pneumatic Connection Points ES939 or Variations with "T-Block" (Double-Acting Cylinder)
74
Pneumatic Connection Points for Spindles ES884 - ES888 (Single-Acting Cylinder)
76
Internal Volumes of the Pneumatic Cylinders
78
Internal Pressurisation
78
Cleaning the Tool-Holder Cone
78
Hydraulic Connections and Specifications of the Cooler
79
Specifications for the Cooler
79
Electrical Connections
80
Connectors
80
Military Connectors
83
Configurable Power Supply Terminal Board 220/380 V (Optional)
84
ES988 with Configurable Terminal Board 220/440 V (Optional)
85
Button for Manual Command of Tool Release
86
Electrical Layout for Tool-Holder Manual Release Circuit
86
5 General Checks after Installation
87
Checks before the Start-Up
87
Positioning
87
Pneumatic Connections
87
Electrical Connections
87
Programming the Inverter
87
Start-Up Checks
87
6 Use and Adjustment
88
Environmental Conditions
88
Running-In
88
Preheating
88
Electric Fan
88
Technical Characteristics of the Electric Fan
89
Tool-Holder Locking and Expulsion Device
89
Tool-Holder Cone
89
Installation of the Tie-Rod HSD 0804H0009 in the Cone ISO30 DIN69871
90
General Recommendations for the Tool-Holder Cones
90
Tool
90
Speed Limits
91
Maximum Speed and Shape of the Tool
91
What to Do if the Tool Is Blocked on the Piece Being Worked
111
Sensors
113
Technical Characteristics of the Inductive Sensors
113
Status Modes of the Electrospindle and Corresponding Outputs
114
Output of Sensor S3: "Shaft Idle" Signal
114
Use and Technical Characteristics of the Thermal Alarm
115
Encoder (Optional)
115
General Description
115
Technical Characteristics of the HSD Square Wave Encoder
116
Output of the HSD Square Wave Encoder
116
Technical Characteristics of the Lenord+Bauer Square Wave Encoder
117
Output of the Lenord+Bauer Square Wave Encoder
117
Technical Characteristics of the Lenord+Bauer Sinusoidal Encoder
118
7 Maintenance
124
Scheduled Maintenance
125
Checking the Cleaning of the Tool-Holder Cone and the Conical Housing in the Spindle Shaft
125
Purging the Filters of the Pneumatic Circuit
126
Protecting the Conical Seat in the Spindle Shaft
127
Cleaning the Tool-Holder Cone
127
Lubricating the HSK Collet
127
Checking the Connections
128
Replacing the Filters of the Pneumatic Circuit
128
Bearings
128
8 Replacing Components
129
Replacing the Electric Fan
129
Replacing the Shaft Kit for Models Es884, Es888
129
Disassembly Procedure
129
Assembly Procedure
131
Replacing the Shaft Kit for Models Es915,Es919,Es929,Es988
133
Disassembly Procedure
133
Assembly Procedure
138
Replacing the Shaft Kit for Models Es919 Encoder
142
Disassembly Procedure
142
Assembly Procedure
145
Replacing the Shaft Kit for Models Es939
148
Replacing the Shaft Kit for Models Es939 with Encoder
149
Cylinder Unit Disassembly
149
Disassembly of Shaft Kit and Phonic Wheel
151
Replacing the Encoder Readers
154
Replacing the HSD Optical Encoder Reader
154
Replacing the Sensors
158
Wiring the Sensors of ISO30 Models with Single-Acting Piston
158
Wiring the Sensors of HSK Models with Single-Acting Piston
158
Wiring the Sensors of ISO30 Models with Double-Acting Piston
159
Wiring the Sensors of HSK Models with Double-Acting Piston
159
Wiring the Sensors of HSK Models with Boosted Mounting Plate
160
Accessing the Sensors
161
Position of the Sensors
161
Accessing the ES939 Sensors
162
Position of the ES939 Sensors
162
Position of the Sensors in Models ES884/ES888
163
Description of the Sensor Unit
163
Replacing the Sensor Unit
164
Adjusting Sensor S1 (both ISO and HSK Versions)
165
Adjusting Sensor S2 in ISO Versions
166
Adjusting Sensor S2 in HSK Versions
167
Adjusting Sensor S3 (both ISO and HSK Versions)
167
Adjusting Sensor S4 (HSK Versions Only)
168
Kit of Gauges to Adjust Sensors S1 and S4 HSK F63 (Code HSD 3811H0110)
169
Kit of Gauges to Adjust Sensors S1 and S4 HSK E63 (Code HSD 3811H0739)
171
9 Optional Parts
173
Cooling with Forced Air
173
Installation of the Kit for Cooling with Forced Air
174
10 Troubleshooting
175
11 List of Spare Parts
179
12 Disposal
180
13 Customer Service
181
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HSD ES988 Specifications
General
Type
Sound Level Meter
Display
LCD
Power Supply
9V battery
Measurement Range
30 dB to 130 dB
Weighting Networks
A and C
Time Weighting
Fast, Slow
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