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HSD ES988 User Manual

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Instructions for use
HSD
MECHATRONIC
DIVISION
5801H0056
EN
Rev.02
5801H0056 Rev.02 __________________________________________________________ 1/181
ES884 – ES888
ES915
ES919 – ES929 – ES939
ES983 – ES988

Table of Contents

Questions and Answers:

HSD ES988 Specifications

General IconGeneral
TypeSound Level Meter
DisplayLCD
Power Supply9V battery
Measurement Range30 dB to 130 dB
Weighting NetworksA and C
Time WeightingFast, Slow

Summary

Preliminary Information

Risks Associated with Electrospindle Use

Outlines risks during normal electrospindle operation and installation.

Risks of Incorrect Use or Operation

Details hazards from improper handling, modification, or operation.

Maintenance Risks

Highlights specific dangers during electrospindle maintenance.

Residual Risks

Identifies remaining risks after risk analysis and countermeasures.

Technical Specifications

Technical Data for ES884

Provides detailed technical specifications and performance data for the ES884 model.

Technical Data for ES888

Provides detailed technical specifications and performance data for the ES888 model.

Technical Data for ES915

Provides detailed technical specifications and performance data for the ES915 model.

Technical Data for ES915 (Rev.02)

Provides technical specifications for ES915, Rev.02.

Technical Data for ES919

Provides detailed technical specifications and performance data for the ES919 model.

Technical Data for ES929

Provides detailed technical specifications and performance data for the ES929 model.

Technical Data for ES929 (Rev.04)

Provides technical specifications for ES929, Rev.04.

Technical Data for ES939

Provides detailed technical specifications and performance data for the ES939 model.

Technical Data for ES939 (Rev.01)

Provides technical specifications for ES939, Rev.01.

Technical Data for ES983

Provides detailed technical specifications and performance data for the ES983 model.

Technical Data for ES988 (Rev.02)

Provides technical specifications for ES988, Rev.02.

Installation and Initial Start-Up

Pre-Installation Checks

Lists essential checks before commencing installation and start-up.

Mechanical Connections

General Checks After Installation

Pre-Start-Up Checks

Lists essential checks before commencing installation and start-up.

Pneumatic and Electrical Connection Checks

Details checks for pneumatic and electrical connections, including earthing.

Inverter Programming

Explains essential inverter settings for proper electrospindle operation.

Start-Up Checks

Lists checks to perform immediately after installation and before full operation.

Use and Adjustment

Preheating Cycle

Tool-Holder Locking and Expulsion

General Tool-Holder Cone Recommendations

Tool Selection Criteria

Provides recommendations for selecting appropriate tools for high-speed operation.

Speed Limits

Emphasizes observing maximum rotational speeds specified by tool manufacturers.

Maximum Speed and Tool Shape

Procedure for Reading Speed Charts

Tool Blocked on Piece During Machining

Provides steps to follow if a tool becomes blocked during machining operations.

Electrospindle Sensors Overview

Sensor Status Modes and Outputs

Thermal Alarm Function and Characteristics

Maintenance

Safety Regulations for Maintenance

Emphasizes safety precautions and requirements for performing maintenance.

Scheduled Maintenance Overview

Tool-Holder Cone and Housing Cleaning

Pneumatic Circuit Filter Purging

Tool-Holder Cone Cleaning (Every Two Weeks)

Replacing Components

Replacing the Electric Fan

Provides a step-by-step guide for replacing the electric fan unit.

Replacing Shaft Kit (ES884, ES888) - Disassembly

Details the disassembly steps for replacing the shaft kit in ES884 and ES888 models.

Replacing Shaft Kit (ES884, ES888) - Assembly

Details the assembly steps for installing the new shaft kit in ES884 and ES888 models.

Replacing Shaft Kit (ES915/ES919/ES929/ES988) - Disassembly

Outlines the disassembly steps for replacing the shaft kit in ES915, ES919, ES929, ES988.

Replacing Shaft Kit (ES915/ES919/ES929/ES988) - Assembly

Details the assembly steps for installing the shaft kit in ES915, ES919, ES929, ES988.

Replacing Shaft Kit (ES919 Encoder) - Disassembly

Details disassembly steps for shaft kit replacement in ES919 encoder models.

Replacing Shaft Kit (ES919 Encoder) - Assembly

Details assembly steps for shaft kit replacement in ES919 encoder models.

Replacing Shaft Kit (ES939 Models)

Provides steps for replacing the shaft kit in ES939 models.

Replacing Shaft Kit (ES939 Encoder) - Disassembly

Details disassembly steps for shaft kit replacement in ES939 encoder models.

Disassembly of Shaft Kit and Phonic Wheel (ES939 Encoder)

Details disassembling the shaft kit and phonic wheel for ES939 encoder.

Replacing Encoder Readers

Guides on replacing HSD optical and Lenord Bauer encoder readers.

Replacing HSD Optical Encoder Reader

Details steps for replacing the HSD optical encoder reader.

Replacing Sensors

Covers sensor replacement and wiring for various models.

Wiring Sensors (ISO30, Single-Acting)

Wiring Sensors (HSK, Single-Acting)

Wiring Sensors (ISO30, Double-Acting)

Wiring Sensors (HSK, Double-Acting)

Wiring Sensors (HSK, Boosted Mounting Plate)

Accessing Sensors

Accessing ES939 Sensors

Replacing the Sensor Unit

Provides steps for replacing and adjusting the sensor unit.

Adjusting Sensor S1 (ISO/HSK)

Details the calibration procedure for sensor S1 on ISO and HSK versions.

Adjusting Sensor S2 (ISO Versions)

Outlines the calibration procedure for sensor S2 in ISO versions.

Adjusting Sensor S2 (HSK Versions)

Details the calibration procedure for sensor S2 in HSK versions.

Adjusting Sensor S3 (ISO/HSK)

Outlines the calibration procedure for sensor S3 on ISO and HSK versions.

Adjusting Sensor S4 (HSK Versions Only)

Details the calibration procedure for sensor S4 on HSK versions.

Gauge Kit for S1/S4 HSK F63 Adjustment

Describes the kit for adjusting sensors S1 and S4 on HSK F63.

Gauge Kit for S1/S4 HSK E63 Adjustment

Describes the kit for adjusting sensors S1 and S4 on HSK E63.

Troubleshooting

No Power Supply Issues

Addresses problems related to the absence of power supply to the electrospindle.

Electrospindle Does Not Rotate

Provides solutions for issues where the electrospindle fails to rotate.

Tool Holder Locking/Expulsion Issues

Solves problems related to tool holder locking, expulsion, and pressurisation.

Sensor Output Problems

Addresses issues where sensors do not provide the expected output.

Electric Fan and Cooling System Issues

Machining Operation and Inverter Parameterization

Electrospindle Vibrations and Noisy Bearings

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