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HSD ES939 - User Manual

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Instructions for use
HSD
MECHATRONIC
DIVISION
5801H0056
EN
Rev.02
5801H0056 Rev.02 __________________________________________________________ 1/181
ES884 – ES888
ES915
ES919 – ES929 – ES939
ES983 – ES988

Table of Contents

Questions and Answers

  • C
    Crystal MitchellAug 7, 2025
    Why is my HSD Tools electrospindle not rotating?
    • C
      Candace HopkinsAug 7, 2025
      The electrospindle might not be rotating due to several reasons: There could be no power supply, so check the mains voltage, connectors, and the integrity of electrical connections. Ensure a tool-holder is properly inserted. The thermal protective device might have tripped; if so, wait for the electrospindle to cool down. Lastly, the sensor S1(ISO30) or the series of sensors (HSK) might be disconnected or faulty, so check their connectors and electrical connections; adjust or replace the faulty sensor if needed.
  • K
    Kathryn WrightAug 20, 2025
    What to do if the tool-holder is not locked in my HSD ES939 Tools?
    • P
      patricia30Aug 20, 2025
      If the tool-holder isn't locking, there might be a foreign body between the tool-holder and spindle shaft; remove any foreign matter and clean the area. Ensure the tool-holder cone is the correct type. Also, the collet may not be opening due to lack of pressure; check the required pressure values and the integrity of the pneumatic circuit. Lastly, sensor S2 could be disconnected or faulty; check the connectors and electrical connections, and adjust or replace the sensor if necessary.

Summary

Preliminary Information

Risks Associated with Electrospindle Use

Details risks during installation and operation related to moving parts and environment.

Risks Associated with Incorrect Use

Outlines dangers from improper operation, modification, or unauthorized repair.

Specific Risks During Maintenance

Highlights risks during maintenance, emphasizing power disconnection and standstill.

Technical Specifications

Installation and Initial Start-Up

General Checks After Installation

Checks Before Start-Up

Lists essential checks to perform on pneumatic, electrical, and mechanical aspects before initial operation.

Programming the Inverter

Guides on setting inverter parameters to match the electrospindle's specifications.

Use and Adjustment

Tool-Holder Locking and Expulsion

Explains the mechanism and force for securing and releasing tool holders.

Tool Selection and Speed Limits

Provides guidelines for choosing tools and respecting speed limits for safe operation.

Sensors Overview

Introduces the inductive sensors and thermal alarm used for monitoring electrospindle status.

Maintenance

Scheduled Maintenance

Outlines routine tasks and frequencies for maintaining the electrospindle's performance.

Replacing Components

Replacing Shaft Kit ES884;ES888

Replacing Shaft Kit ES915;ES919;ES929;ES988

Replacing Sensors

Adjusting Sensor S1

Troubleshooting

Troubleshooting Guide

Lists common problems, their causes, and suggested solutions for diagnosing and fixing issues.

HSD ES939 Specifications

General IconGeneral
BrandHSD
ModelES939
CategoryTools
LanguageEnglish

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