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HTC GL 270 User Manual

HTC GL 270
51 pages
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HTC GL 270/400/450/550
MANUAL
GB
Translation of manual in original language
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HTC GL 270 Specifications

General IconGeneral
BrandHTC
ModelGL 270
CategoryFloor Machine
LanguageEnglish

Summary

Contact Information

Trademarks

EC Declaration of Conformity: HTC GL 270

EC Declaration of Conformity: HTC GL 400

EC Declaration of Conformity: HTC GL 450

EC Declaration of Conformity: HTC GL 550

Introduction

General Introduction

Overview of HTC Greyline grinding machines and initial usage advice.

Manufacturer Responsibility

Explains HTC's responsibility regarding manual accuracy, copyright, and right to change descriptions.

Manual Content Overview

Details the scope of the manual, covering applications, maintenance, and safety instructions.

Safety Symbol Explanations

Explains symbols used in the manual to highlight important safety information and practical tips.

Machine Transportation

On Delivery Checklist

Machine Unpacking Safety

Machine Name Plate Details

Handling and Storage Guidelines

Vibration and Noise Data

Sound Pressure Level Information

Safety

General Safety Information

Lists warnings and notes relevant for all HTC GL machine models concerning operation and safety.

Critical Safety Warnings

Covers essential safety precautions for machine operation, repair, and working environment hazards.

Additional Safety Notes

Provides important notes regarding machine usage restrictions, original parts, and CE marking validity.

Operational Safety Notes

Includes notes on machine lifting, storage conditions, dust extraction, and emergency stop switch usage.

Machine Description

General Machine Description

Describes the construction and main components of the HTC Greyline series machines.

Control Panel Description

Details the functions of the machine's control panel, including start/stop and emergency stop switches.

Usage

General Usage Information

Introduces the section on tool changes and machine operation, excluding technical grinding aspects.

Handle Adjustment Settings

Explains how to adjust the machine's handle for optimal working positions and ergonomics.

Accessing Grinding Tools

Provides instructions on how to safely access grinding tools for maintenance or replacement.

Fitting and Replacing Grinding Tools

Outlines the procedures and safety precautions for changing grinding tools on the machine.

Grinding Tool Fitting Procedure

Step-by-step guide on how to correctly slide and tap grinding tools into the tool holder.

Grinding Tool Removal Procedure

Step-by-step guide on how to safely remove grinding tools from the tool holder using a rubber hammer.

Dry Grinding Preparations

Details necessary steps and checks before performing dry grinding operations, including dust extraction setup.

Chassis and Grinding Head Separation

Instructions for splitting the machine into chassis and grinding head for transport or maintenance.

GL 270 Chassis/Head Separation

Specific steps for separating and assembling the grinding head for the HTC GL 270 model.

GL 400/450/550 Chassis/Head Separation

Specific steps for separating and assembling the grinding head for HTC GL 400, 450, and 550 models.

Machine Operation Guide

Explains how to control the machine's functions using the control panel during operation.

Starting and Stopping the Machine

Step-by-step instructions for safely starting and stopping the grinding machine using the power knob.

Emergency Stop Switch Usage

Details the function and proper use of the emergency stop switch in critical situations and how to reset it.

Tips for Easier Operation

Provides advice on arranging hoses and cables to improve operational efficiency and prevent stoppages.

Edge Grinder Kit Accessory

Information on attaching an edge grinder kit to the HTC GL 270 for enhanced edge grinding capabilities.

Edge Grinder Cover Replacement

Instructions for replacing the standard grinding cover with an edge grinding cover for the GL 270.

Edge Grinder Adapter Attachment

Step-by-step guide for attaching the edge grinder adapter to the machine chassis using provided bolts.

Edge Grinder Adapter Positions

Explains how to position the grinding head on the adapter for grinding edges and corners from different directions.

Maintenance and Repairs

General Maintenance Information

Recommends regular inspections of seals and provides initial safety warnings before maintenance.

Cleaning Procedures

Details how to clean the machine safely and effectively after use with a damp sponge or cloth.

Daily Maintenance Checks

Lists essential checks to be performed on the grinding tool, holder, and cover daily.

Weekly Maintenance Checks

Outlines weekly tasks including washing the machine and checking grinding holder integrity.

Monthly (or 100-Hour) Maintenance

Specifies checks for screws, grinding cover, upper belt, seals, and bearings to be done monthly or every 100 hours.

Repair Procedures

Advises that repairs should be carried out by authorized HTC service centers using original parts and accessories.

Ordering Spare Parts

Guides on how to order spare parts, specifying required information like model and serial number.

Faultfinding

General Faultfinding Information

Introduces the chapter on troubleshooting common machine faults and advice on contacting retailers.

Troubleshooting: Machine Won't Start

Provides steps to diagnose why the machine is not starting, checking power, connections, and safety features.

Troubleshooting: Vibration or Uneven Wear

Addresses issues related to machine vibration or uneven tool wear, suggesting checks on holders and chassis.

Troubleshooting: Grinding at an Angle

Offers solutions for the machine grinding at an angle, focusing on holder reconditioning and chassis movement.

Troubleshooting: Frequent Fuse Tripping

Guides on diagnosing frequent fuse tripping, suggesting checks on electrical load, socket, and tools.

Troubleshooting: Machine Cannot Cope

Explains how to address issues where the machine struggles, relating to load, mains supply quality, and voltage.

Troubleshooting: Uneven Grinding (GL 450/550)

Specific troubleshooting steps for uneven grinding on HTC GL 450 and GL 550 models, checking belts and holders.

Technical Data

HTC GL 270 Specifications

Detailed technical specifications for the HTC GL 270 model, including dimensions, weight, and electrical data.

HTC GL 400 Specifications

Detailed technical specifications for the HTC GL 400 model, including dimensions, weight, and electrical data.

HTC GL 450 Specifications

Detailed technical specifications for the HTC GL 450 model, including dimensions, weight, and electrical data.

HTC GL 550 Specifications

Detailed technical specifications for the HTC GL 550 model, including dimensions, weight, and electrical data.

Environment

Materials and Recycling Information

Lists the materials used in HTC products and provides guidance on recycling and waste disposal regulations.

Warranty and CE Marking

Warranty Policy Details

Explains the scope of the warranty, covering manufacturing defects and exclusions like damage from misuse.

CE Marking Compliance

Describes the meaning of CE marking and its implications for product movement within the EU and compliance with directives.

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