LP-387 Rev. 7.3.15
45
Figure 35 - Gas Valve
Part 8 - Start-Up Preparation
C. Boiler Gas Valve
A. Check / Control Water Chemistry
Chemical imbalance of your water can cause severe damage
to your boiler and associated equipment, and may also
aect eciency. You may have to have your water quality
professionally analyzed to determine whether you need
to install a water softener. It is important that the water
chemistry on both the domestic hot water and central heating
sides are checked before installing the boiler, as water quality
will aect the reliability of the system. Outlined below are
those water quality parameters which need to be met in order
for the system to operate eciently for many years. Failure
of a heat exchanger due to lime scale build-up on the heating
surface, low pH or other imbalance IS NOT covered by the
warranty.
To assure extended service life, it is recommended to test
water quality prior to installation. Listed below are some
guidelines.
Do not use petroleum-based cleaning or sealing compounds
in the boiler system. Damage to elastomer seals and gaskets
in the system could occur, resulting in substantial property
damage.
Sodium less than 20 mGL
Water pH between 6.0 and 8.0
1. Maintain boiler water pH between 6.0 and 8.0. Check with
litmus paper or have it chemically analyzed by a water treatment
company.
2. If the pH diers from above, consult local water treatment
company for treatment needed.
Hardness less than 7 grains
Consult local water treatment companies for unusually hard
water areas (above 7 grains hardness).
Chlorine concentration less than 100 ppm
1. Using chlorinated fresh water should be acceptable since
drinking water chlorine levels are typically less than 5 ppm.
2. Do not connect the boiler to directly heat a swimming pool
or spa water.
3. Do not ll boiler or operate with water containing chlorine in
excess of 100 ppm.
Hardness: Less than 7 grains
Chloride levels: Less than 100 ppm
pH levels: 6 - 8
Conductivity: Less than 400 uS/cm at 25
o
C
Sodium: Less than 20 mGL
Copper: Less than 0.1 mg/:
Iron: Less than 0.5 mg/L
Clean system to remove sediment*
1. You must thoroughly ush the system (without boiler
connected) to remove sediment. The high-eciency heat
exchanger can be damaged by buildup or corrosion due to
sediment.
2. For zoned systems, ush each zone separately through a
purge valve. (If purge valves and isolation valves are not already
installed, install them to properly clean the system.)
3. Flush system until water runs clean and you are sure piping is
free of sediment.
*NOTE: It is recommended you clean heat exchanger at
least once a year to prevent lime scale buildup. Follow the
maintenance procedure to clean the heat exchanger in the
Maintenance Section of this manual.
Test/replacefreezeprotectionuid
1. For systems using freeze protection uids, follow uid
manufacturer’s instructions to verify inhibitor level and that
other uid characteristics are satisfactory.
2. Freeze protection uid must be replaced periodically due to
degradation of inhibitors over time. Follow all uid manufacturer
instructions.
NOTE: Boiler failure due to improper water chemistry is not
covered by warranty.
Thoroughly clean and ush any system that has used glycol
before installing the boiler. Provide the customer with a
material safety data sheet (MSDS) on the uid used.
B. Check for Gas Leaks
Before starting the boiler, and during initial operation, smell
near the oor and around the boiler for gas odorant or any
unusual odor. Remove boiler front door and smell interior of
boiler enclosure. Do not proceed with startup if there is any
indication of a gas leak. Repair any leaks at once.