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HTP ELU-120WCN User Manual

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ELU
High Eciency Condensing
Wall-Hung Gas Boilers
DANGER
!
This manual must only be used by a qualied installer / service technician. Read all instructions in this manual before installing.
Perform steps in the given order. Failure to do so could result in substantial property damage, severe personal injury, or death.
NOTICE
The manufacturer reserves the right to make product changes or updates without notice and will not be held liable for
typographical errors in literature.
NOTE TO CONSUMER: PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE.
272 Duchaine Blvd. New Bedford, MA 02745 www.htproducts.com
LP-700 Rev. 000 Rel. 002 Date 4.21.21
WARNING
!
Improper installation, adjustment, alteration, service, or maintenance could void product warranty and cause property
damage, severe personal injury, or death.
California Proposition 65 Warning: This product contains chemicals known to the State of California to cause cancer, birth
defects, or other reproductive harm.
The surfaces of these products contacted by potable (consumable) water contain less than 0.25% lead by weight as
required by the Safe Drinking Water Act, Section 1417.
Heat Exchanger Bears the ASME “H” Stamp
420000510904
Installation
Start-Up
Maintenance
ELU-85WBN
ELU-120WBN
ELU-120WCN
ELU-150WCN models

Table of Contents

Other manuals for HTP ELU-120WCN

Questions and Answers:

HTP ELU-120WCN Specifications

General IconGeneral
Power Consumption120W
Frequency50/60 Hz
Heating ElementStainless Steel
ProtectionIPX4
Input Voltage220-240V
Voltage220-240V

Summary

HTP ELU Condensing Boiler Manual

Installation, Start-Up, and Maintenance

Core procedures for boiler installation, initial operation, and upkeep.

Boiler Safety: Gas Leaks and Operation

What to Do If You Smell Gas

Critical steps to take immediately if a gas odor is detected.

Operating Instructions

Step-by-step guide for operating the HTP ELU condensing boilers.

Energy Efficiency and System Warnings

General Safety Information

Comprehensive Safety Guidelines

Comprehensive safety guidelines for installation and operation of the boiler.

Critical Safety Precautions

Installation, Service, and Operation Safety

Safety instructions for installation, service, operation, combustion, gas, and heat sources.

Boiler System Maintenance and Water Chemistry

Boiler System Water Chemistry Requirements

Specifications for water quality in CH and DHW loops for optimal performance.

Water Temperature Safety and Installation Considerations

Water Temperature Adjustment and Scalding Hazards

Hazards associated with high water temperatures and scald prevention measures.

Before You Start: Unpacking and Components

Boiler Preparation and Location Selection

Boiler Preparation and Location Guidelines

Steps to prepare the boiler and select an appropriate installation location.

Installation Clearances and Leveling

Wall Mounting Procedures

Mounting on Wood Studded Walls

Venting and Installation Location Requirements

Exhaust Vent and Intake Pipe System

Requirements and guidelines for installing the exhaust and intake vent system.

Safety: CO Detectors, Combustion Air, and Venting

Carbon Monoxide Detectors and Combustion Air Safety

Requirements for CO detectors and preventing combustion air contamination.

Technical Specifications

Water Piping Requirements

Circulator, By-Pass Valve, and Pressure Relief Valves

Pressure Relief Valve Installation Details

CH Loop Pressure Relief Valve Installation

Steps for installing the Central Heating pressure relief valve.

DHW Loop Pressure Relief Valve Requirements

Requirements for DHW pressure relief valve for Combi models.

Air Elimination and Low Water Cut-Off Devices

Venting System Requirements

General Venting Safety and Rules

General safety and installation rules for venting the boiler.

Venting Hazards and Material Compatibility

Warnings about venting hazards and material compatibility.

Approved Venting Materials and Canadian Requirements

Approved Exhaust Vent and Intake Materials

List of approved materials for exhaust vent and intake pipes.

Exhaust Vent and Intake Pipe Location Guidelines

Venting System Sizing and Boiler Collar Connection

Exhaust Vent and Intake Pipe Installation Procedures

Exhaust Vent and Intake Pipe Installation

Detailed instructions for installing exhaust and intake piping systems.

Venting Application Options

Specialized Venting Installations

Venting Through Existing Systems

Indoor Combustion Air for Power Venting

Condensate Drain System Installation

Installing the Condensate Drain System

Instructions for correctly installing the condensate drain system.

Electrical Connections and Wiring Safety

Electrical Service Connection

Instructions for safely connecting the boiler to the electrical supply.

Boiler Wiring Procedures

Detailed steps for wiring the boiler and its components.

Powering Circulators and Low Voltage Wiring

Connecting External Controls and Sensors

Gas Connections and Pipe Sizing

Gas Connection Requirements

Specific requirements for making secure and compliant gas connections.

Gas Pressure Verification

Checking Gas Pressure at the Boiler

Procedure for verifying gas pressure at the boiler for correct operation.

Boiler Control Panel and Display Interface

Boiler Ignition and Temperature Adjustments

Ignition Procedure Steps

Steps for initiating the boiler's ignition sequence.

Temperature Adjustment Controls

How to adjust central heating and DHW temperatures.

Automatic Central Heating Control Configuration

Temperature Control Types and Reset Curve Adjustment

Advanced Control Settings: Parallel Shift and Auto Boost

Navigating the Technical Menu

Technical Menu Structure Overview

Technical Menu Parameters: Boiler Settings

Technical Menu Parameters: Boiler and DHW Settings

Technical Menu Parameters: Zone and Service Settings

Technical Menu Parameters: Zone Temperature Settings

Technical Menu Parameters: Zone 1 and Zone 2 Settings

Technical Menu Parameters: Zone 2 and Zone 3 Settings

Technical Menu Parameters: Zone 3 and Service Settings

Technical Menu Parameters: Boiler Temperatures and Service

Pre-Startup Checks: Water, Gas, and Freeze Protection

Water Chemistry and Gas Leak Checks

Importance of water chemistry and gas leak checks before startup.

Boiler System Fill, Purge, and Condensate Management

System Fill, Purge, and Test Procedures

Steps to fill, purge air, and test the boiler and heating system.

Boiler Initial Startup and First Ignition

Initial Startup and Safety Checks

Essential safety checks before powering on the boiler.

First Ignition Sequence Steps

Detailed steps for achieving the first ignition of the boiler burner.

Combustion Analysis and Adjustment Procedures

Gas Inlet Pressure Check

Procedure to check gas inlet pressure before combustion analysis.

Combustion Analysis and Adjustment Steps

Steps to check and adjust combustion parameters for optimal performance.

Minimum Gas Flow Combustion Adjustment

Checking CO2 at Minimum Gas Flow

Procedure for checking and adjusting CO2 levels at minimum gas flow.

Boiler Power Specs and Gas Conversion

Natural Gas to Propane Conversion

Instructions for converting the boiler from natural gas to propane.

Installation Checklist and Final Approvals

Installation Checklist Items

A checklist to ensure all installation steps have been completed correctly.

Troubleshooting Boiler Protection Devices and Errors

Boiler Protection Device Types Explained

Explanation of the boiler's protection mechanisms and error types.

Troubleshooting Boiler Error Codes

Guide to identifying and resolving common boiler issues and error codes.

Boiler Error Codes: CH Circuit Issues

CH Circuit Error Codes and Remedies

A list of CH circuit error codes, their descriptions, and possible remedies.

Boiler Error Codes: DHW, PCB, and External Issues

DHW, PCB, and External Error Codes

Error codes related to DHW, internal PCBs, and external connections.

Ignition and Detection Error Codes

Error codes for ignition and detection failures.

Boiler Error Codes: Flame Detection and Ignition Failures

Flame Detection and Ignition Error Codes

Error codes related to flame detection and ignition sequence failures.

Boiler Error Codes: Venting and Fan Issues

Venting and Fan Related Error Codes

Error codes for venting issues, insufficient fan speed, and PCB errors.

Boiler Maintenance and Safety Procedures

General Maintenance Procedures

Recommended maintenance procedures to ensure safety and efficiency.

Technician Maintenance and System Draining

Qualified Service Technician Maintenance Tasks

Maintenance tasks that require a qualified service technician.

Cleaning the Heat Exchanger and Combustion Chamber

Burner Inspection and Component Replacement

Condensate Trap and Inlet Filter Cleaning

Replacing Major Boiler Components

Replacing Heat Exchanger and Gas Valve

PCB Replacement and Post-Maintenance

Boiler Shutdown and Failure to Operate Procedures

Boiler Shutdown Procedure

Steps for safely shutting down the boiler.

Troubleshooting Boiler Failure to Operate

Steps to take when the boiler fails to operate correctly.

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