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A.C.P.
ADVANCED COMPOSITE PROCESS
• ACP: The most innovative Boatbuilding process
today
ACP is a plastic based process which uses and outer plastic skin, a central foam core and
an inner fiberglass skin. The outer plastic skin is 1/4” thick and is a on extrusion of high
impact resistant ABS and UV resistant plexiglas. The plastic components are formed by
using a process known as thermoforming which uses a vacuum to draw heated plastic onto
a mold.
Repairs can be made quickly, cleanly and easily using our two part patch kit. Should you
have any questions, a Hunter service consultant can walk you through almost any repair
over the phone.
• Send in the reinforcements
This plastic skin is then reinforced with a foam core by placing the plastic hull in a
matched mold with a 1” gap between the plastic and the mold. Liquid foam is then injected
into the void under high pressure. The foam expands, conforming to the shape of the hull,
and becomes the middle layer of the composite.
The third strain consists of fiberglass cloth. The c
l
oth in attached to the mold during the
foaming process and is integrated into the hull as the foam expands
.
• Benefits
◊ Strength: ACP is five times stronger than fiberglass and because there are no
fiber to breakdown , the hull will not become “soft”.
◊ Cost: the ACP process is less labor intensive resulting in
a lower priced boat.
◊ Environmentally Friendly: The ACP process is much more
e
nvironmentally friendly then fiberglass production. The amended Clean Air Act,
which took effect in 1996, greatly restricted all fiberglass manufactured by putting a
severe limit on styrene emissions.
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