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Husqvarna 1090 User Manual

Husqvarna 1090
61 pages
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104 72 30-26 Husqvarna service manual 1
SERVICE MANUAL
MODEL
1200, # 1
1100
1090
1070
1050
SEWKNITWORLD

Table of Contents

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Husqvarna 1090 Specifications

General IconGeneral
BrandHusqvarna
Model1090
CategorySewing Machine
LanguageEnglish

Summary

Directions for use

ESD ATTENTION!

Setting gauges

Gauge for setting the timing of the hook

Tool for accurately setting the hook timing relative to the needle.

Gauge for the gap between the hook cover and driver

Tool to measure the gap between hook cover and driver.

Gauge for feed dog height

Gauge used to set the correct feed dog height.

Weight for setting the thread tension of the bobbin case

Weight used to calibrate bobbin case thread tension (18-22g).

Distance gauge and center position gauge

Tools for setting step motor calibration and needle position.

Electronic unit for testing

Device for testing transformer and step motor functionality.

Service casette for 1100, 1200

Cassette used for service mode and diagnostics on specific models.

Service tools

Fixed spanner 10mm

Spanner for belt adjustment and hook-needle gap.

Fixed spanner 5mm

Spanner for setting stitch plate alignment.

Fixed spanner 5,5mm

Spanner for sideways feed dog adjustment.

Adam keys

Set of hexagonal keys for various motor and timing adjustments.

Shortened adam key 2,5mm

Specific adam key for presser foot and needle setting.

Key to set the stitch length balance

Tool for adjusting stitch length balance.

Magnetic screwdriver

Screwdriver with magnetic tip for easier component handling.

Screwdriver Torx

Torx screwdrivers for specific screw types.

Angle key for Torx

Angled key for Torx screws in confined spaces.

Wristband for ESD

Essential for protecting electronics from static discharge.

Extractor tool

Tool for safely removing components like memo-chips.

VISUAL CONTROL OF DETAILS

Stitch plate

Checks for damage or unevenness around the needle hole.

Presser foot

Ensures the presser foot has no scratches on its underside.

Feed dog

Checks for damage on the feed dog teeth and cleanliness.

Bobbin case

Inspects the thread tension spring for parallelism and cleanliness.

Hook cover

Verifies the inside of the hook cover is free from damage.

The hook

The driver

Checks the surface of the driver for wear or damage.

The main switch and feed dip button

Troubleshooting for the main switch and feed dip button.

The foot control

The cog belt, short

The cog belt, long

Instructions for adjusting the tension of the long cog belt.

ELECTRONICS

Wiring Diagram

Diagram showing connections of external units to the driveboard.

Service casette, model 1100, 1200

Service program, model 1050, 1070,1090

Functions on the service casette 1100, 1200

Functions of the service program 1070

Functions of the service program 1050

Functions of the service program 1090

Switch for the presser foot lift

Buttonhole meter

Lower thread indicator

Step motor thread tension

Step motor sewing head

The step motor of the guide (feeding)

Step motor side feeding

Transformer 1050, 1070, 1090

Electronics boards 1050

Electronics boards, 1070, 1090

Circuit board 1050, 1070, 1090

Guide board 1090

Foil keyboard 1050

Foil keyboard 1070, 1090

Main motor 1050, 1070, 1090

Transformer (1100, 1200)

Electronics boards (1100, 1200)

Circuit board (1100, 1200)

LCD board (1100, 1200)

Guide board (1100, 1200)

Foil keyboard (1100, 1200)

Main motor (1100, 1200)

The angle of view of the LCD displays

SETTING INSTRUCTIONS

1 The hook gear (Tangential play)

Adjusts the hook gear for proper tangential play.

2 The gap between the hook cover and driver

Sets the correct gap between hook cover and driver for thread passage.

3 I. Presser foot, parallelism to the stitch plate

Ensures the presser foot is parallel to stitch plate markings.

4 II. Setting the presser foot at right angles to the feeding direction

Aligns the presser foot with the stitch plate needle hole.

5 Setting of the stepmotor of the sewing head

Calibrates the step motor for the sewing head's needle movement.

6 Setting of the needle in relation to the presser foot

Positions the needle centrally within the presser foot hole.

7 The gap between the hook and the needle

Minimizes the gap between the hook tip and the needle.

8 Setting the stitch plate in relation to the needle

Centers the stitch plate relative to the needle in the feeding direction.

9 Timing of the hook in relation to the needle

Synchronizes the hook's rotation with the needle's movement.

10 The needle height

Sets the correct vertical position of the needle relative to the hook.

11 The thread tension of the bobbin case

Adjusts the thread resistance of the bobbin case (18-22g).

12 Upper thread tension

Sets the automatic thread tension based on fabric and stitch type.

13 Setting the thread tension of the step motor

Calibrates the step motor for thread tension adjustment.

14 The setting of the thread take-up spring

Adjusts the thread take-up spring movement completion point.

15 I The parallelism of the feed dog

Ensures the feed dog is parallel to the stitch plate grooves.

16 II The sideways setting of the feed dog

Adjusts the side-to-side movement of the feed dog.

17 III The feed dog height

Sets the feed dog height between 1.0-1.1mm above the stitch plate.

18 IV The lengthwise movement of the feed dog

Adjusts feed dog movement to avoid striking the stitch plate.

19 The bobbin-winding device

Limits bobbin winding when the bobbin is nearly full.

20 The balance of the stitch length

Calibrates stitch length balance for buttonholes and patterns.

21 Pre-setting of the step motor of the guide, version 1

Sets the guide step motor for 0.6mm distance.

21 Pre-setting of the step motor of the guide, version 2

Sets the guide step motor for 0.0-0.1mm distance.

22 Pre-setting of the step motor for the side feeding

Calibrates the step motor for side feeding adjustments.

23 Setting the feeding mechanism sideways

Adjusts the sideways play of the feeding mechanism.

Dismounting Cover Components

Rear Cover

Procedure to remove the upper and lower rear covers.

Lower Cover

Steps to detach the lower rear cover.

Front Cover Procedures

Front Cover Dismounting

Instructions for removing the front cover and its components.

Front Cover Parts and Mounting

Details on dismounting and mounting front cover parts like LCD board.

MEMO-CHIP 1100/1200

Exchange of the memo-chip

Procedure for safely exchanging the memo-chip using specialized tools.

Exchange of the foil keyboard 1100/1200

The transformer

Exchanging the circuit board of the transformer

Steps to replace the circuit board within the transformer unit.

Main motor

Bobbin-stop

Circuit board 1100/1200

Dismounting

Instructions for removing the circuit board from 1100/1200 models.

Circuit board 1050/1070/1090

Dismounting

Instructions for removing the circuit board from 1050/1070/1090 models.

The foot control

Dismounting

Procedure to disassemble and remove the foot control unit.

Feeding guide compl. (step motor)

Dismounting

Steps to remove the feeding guide mechanism.

Mounting

Steps to install the feeding guide mechanism.

The connecting rod

Dismounting

Procedure to remove the connecting rod.

Mounting

Procedure to install the connecting rod.

Feeding mechanism unit with stitch regulator fork

Dismounting

Steps to remove the feeding mechanism and stitch regulator fork.

Mounting

Steps to install the feeding mechanism and stitch regulator fork.

Thread tension device compl.

Dismounting

Procedure to remove the complete thread tension device.

The driver

Dismounting

Procedure to remove the driver component.

The lower shaft

Dismounting

Steps for dismounting and removing the lower shaft.

The sewing head

Dismounting

Detailed steps to remove the sewing head assembly.

Mounting

Detailed steps to install the sewing head assembly.

Arm shaft

Dismounting

Procedure to remove the arm shaft assembly.

Dismounting the side feeding mechanism

Fault-finding diagram

A. The keys of the cassette do not function.

Troubleshoots issues with cassette keys not responding.

B. The keys of the cassette give a seam from another cassette.

Diagnoses problems with incorrect cassette recognition.

C. All or some of the keys below the panel do not function.

Troubleshoots non-functional keys on the main control panel.

D. All or some of the keys of the sewing advisor do not function.

Diagnoses issues with the sewing advisor function keys.

E. All or some of the keys of the upper foil keyboard do not function.

Troubleshoots upper foil keyboard key failures.

F. All or some of the keys of the lower foil keyboard do not function.

Troubleshoots lower foil keyboard key failures.

G. None of the keys of the machine functions.

General troubleshooting for complete key input failure.

H. The machine only runs at reduced speed.

Diagnoses causes for reduced machine operating speed.

I. The machine is completely dead. Motors, displays and diodes do not function.

Troubleshoots total machine power and function failure.

K. The machine races when switched on or by pressing the foot control.

Troubleshoots uncontrolled speed or racing issues.

L. The zig-zag movement of the machine does not work correctly.

Diagnoses problems with the zig-zag needle movement.

M. The feeding movement of the machine does not work correctly.

Troubleshoots issues with the machine's feeding mechanism.

N. The stitch length balance of the machine is not correct.

Diagnoses and corrects incorrect stitch length balance.

O. The automatic thread tension does not work.

Troubleshoots failures in the automatic thread tension system.

P. One or both LCD-displays are not working at all or only partly.

Diagnoses issues with non-functional or partially working LCD displays.

Q. One or all of the diodes of the sewing advisor do not work.

Troubleshoots non-functioning indicator diodes for the sewing advisor.

R. The machine does not alarm when the lower thread ends.

Diagnoses why the lower thread alarm is not activating.

S. The machine is sewing with the presser foot lifted.

Troubleshoots sewing with the presser foot in the lifted position.

T. The buttonhole sensor does not work.

Diagnoses failure of the buttonhole sensor.

U. The machine always chooses buttonhole measuring when sewing buttonholes.

Troubleshoots automatic buttonhole measuring selection.

V. The side motion of the machine does not work at all.

Diagnoses complete failure of the side motion function.

X. Marks full speed on the display at side motion stitches.

Troubleshoots display issues related to side motion stitch speed.

Y. The machine sews straight stitching only backwards.

Diagnoses issues causing backward-only straight stitching.

Z. All symbols flash on the display.

Troubleshoots a display where all symbols are flashing.

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