Husqvarna FC 250 2016 User Manual

OWNER'S MANUAL 2016
FC 250
Art. no. 3402059en

Husqvarna FC 250 2016 Specifications

General

Displacement	249.9 cc
Bore x Stroke	78 x 52.3 mm
Transmission	5-speed
Rear Suspension	WP Monoshock
Ground Clearance	370 mm
Starter	Electric starter
Engine Type	Single-cylinder, 4-stroke
Front Brake	260 mm disc
Rear Brake	220 mm disc
Fuel Capacity	7 l
Fuel System	Keihin EFI, throttle body 44 mm
Front Suspension	WP USD, Ø 48 mm

Summary

1 MEANS OF REPRESENTATION

1.1 Symbols Used

Explains the meaning of symbols used in the manual.

1.2 Formats Used

Explains the typographical formats used in the manual.

2 SAFETY ADVICE

2.1 Use Definition – Intended Use

Defines the intended use of Husqvarna motorcycles and compliance.

2.2 Safety Advice

Provides general safety instructions for operating the vehicle.

2.3 Degrees of Risk and Symbols

Explains risk levels and associated warning symbols.

2.4 Tampering Warning

Warns against tampering with the noise control system.

2.5 Safe Operation

Details safe operation practices and hazards like poisoning.

2.6 Protective Clothing

Emphasizes the importance of wearing protective clothing for injury prevention.

2.7 Work Rules

Outlines rules for performing work, including special tools and parts.

2.8 Environment

Advises on responsible use and disposal of materials for environmental protection.

2.9 Owner's Manual

Stresses the importance of reading and keeping the owner's manual for safe operation.

3 IMPORTANT NOTES

3.1 Manufacturer and Implied Warranty

Details warranty conditions and required service for claims.

3.2 Operating and Auxiliary Substances

Advises on proper use of fuels, lubricants, and fluids.

3.3 Spare Parts, Accessories

Recommends approved parts and accessories for safety.

3.4 Service

Highlights the importance of regular service for optimal performance and longevity.

3.5 Figures

Notes that figures may depict special equipment or be simplified.

3.6 Customer Service

Provides information on contacting customer support and dealers.

4 VIEW OF VEHICLE

4.1 View of Vehicle, Front Left (Example)

Identifies components on the front left view of the vehicle.

4.2 View of Vehicle, Rear Right (Example)

Identifies components on the rear right view of the vehicle.

5 SERIAL NUMBERS

5.1 Chassis Number

Explains how to locate the chassis number on the steering head.

5.2 Type Label

Describes the location of the vehicle's type label.

5.3 Engine Number

Details the location of the engine number on the engine case.

5.4 Fork Part Number

Shows where to find the fork part number on the axle clamp.

5.5 Shock Absorber Article Number

Indicates the location of the shock absorber article number.

6 CONTROLS

6.1 Clutch Lever

Describes the clutch lever and its hydraulic operation.

6.2 Hand Brake Lever

Explains the hand brake lever for the front brake.

6.3 Throttle Grip

Identifies the throttle grip on the handlebar.

6.4 Kill Switch

Details the kill switch and its states for engine operation.

6.5 Electric Starter Button

Explains the electric starter button and its states.

6.6 Map-Select Switch for the Basic Setting

Describes the switch for preselecting engine characteristics.

6.7 Map-Select Switch for Ride Mode

Explains the handlebar switch for changing engine mapping during operation.

6.8 Launch Control

Details the function and activation of Launch Control for optimal starts.

6.9 Overview of Indicator Lamps

Lists and explains the meaning of indicator lamps like FI warning.

6.10 Opening the Filler Cap

Provides instructions for opening the fuel filler cap safely.

6.11 Closing the Filler Cap

Provides instructions for closing the fuel filler cap correctly.

6.12 Cold Start Button

Explains the cold start button's function for cold engines.

6.13 Idle Speed Adjusting Screw

Details how to adjust the idle speed for proper engine operation.

6.14 Shift Lever

Identifies the shift lever location on the engine.

6.15 Foot Brake Lever

Identifies the foot brake lever for the rear brake.

6.16 Plug-in Stand

Explains the use of the plug-in stand for parking the motorcycle.

7 PREPARING FOR USE

7.1 Advice on First Use

Provides essential advice and checks before the first trip.

7.2 Running in the Engine

Guides on the engine break-in procedure for optimal performance.

7.3 Starting Power of Lithium-Ion Batteries at Low Temperatures

Explains battery performance in cold conditions and starting attempts.

7.4 Preparing the Vehicle for Difficult Riding Conditions

Advises on preparing for various difficult terrains like sand or mud.

7.5 Preparing for Rides on Dry Sand

Details preparations for riding in dry sand, like air filter covers.

7.6 Preparing for Rides on Wet Sand

Details preparations for riding in wet sand, like waterproofing.

7.7 Preparing for Rides on Wet and Muddy Surfaces

Advises on preparing for wet and muddy conditions, like air filter protection.

7.8 Preparing for Rides at High Temperatures and Low Speeds

Guides on preparation for hot, slow riding, like coolant check.

7.9 Preparing for Rides at Low Temperature and in Snow

Details preparation for cold weather and snow, like air filter protection.

8 RIDING INSTRUCTIONS

8.1 Checks and Maintenance Before Putting into Operation

Lists crucial checks before operating the vehicle for safety.

8.2 Starting

Provides step-by-step instructions for starting the engine.

8.3 Activating Launch Control

Explains how to activate and use Launch Control for optimal race starts.

8.4 Starting Off

Details the procedure for starting off from a standstill.

8.5 Shifting, Riding

Covers gear shifting techniques and general riding advice.

8.6 Applying the Brakes

Instructs on proper braking techniques and safety warnings.

8.7 Stopping, Parking

Details how to stop and park the motorcycle safely.

8.8 Transport

Provides guidelines and precautions for transporting the motorcycle.

8.9 Refueling

Explains the procedure for refueling the vehicle safely and correctly.

9 SERVICE SCHEDULE

9.1 Additional Information

Provides general information about service entries and invoicing.

9.2 Required Work

Lists routine maintenance tasks and their required intervals.

9.3 Recommended Work

Lists recommended maintenance tasks and their intervals.

10 TUNING THE CHASSIS

10.1 Checking the Basic Chassis Setting with the Rider's Weight

Advises on setting chassis based on rider weight for optimal handling.

10.2 Compression Damping of the Shock Absorber

Explains shock absorber compression damping types (high/low speed).

10.3 Adjusting the Low-Speed Compression Damping of the Shock Absorber

Guides on adjusting low-speed compression damping.

10.4 Adjusting the High-Speed Compression Damping of the Shock Absorber

Guides on adjusting high-speed compression damping.

10.5 Adjusting the Rebound Damping of the Shock Absorber

Guides on adjusting shock absorber rebound damping.

10.6 Measuring the Rear Wheel Sag Unloaded

Details measuring unloaded rear wheel sag.

10.7 Checking the Static Sag of the Shock Absorber

Explains checking static sag of the shock absorber.

10.8 Checking the Riding Sag of the Shock Absorber

Details checking riding sag of the shock absorber.

10.9 Adjusting the Spring Preload of the Shock Absorber

Guides on adjusting shock absorber spring preload.

10.10 Adjusting the Riding Sag

Guides on adjusting riding sag after preload adjustment.

10.11 Checking the Basic Setting of the Fork

Details checking the basic fork setting.

10.12 Adjusting the Compression Damping of the Fork

Guides on adjusting fork compression damping.

10.13 Adjusting the Rebound Damping of the Fork

Guides on adjusting fork rebound damping.

10.14 Handlebar Position

Explains handlebar mounting positions for rider comfort.

10.15 Adjusting the Handlebar Position

Details the steps for adjusting the handlebar position.

11 SERVICE WORK ON THE CHASSIS

11.1 Raising the Motorcycle with a Lift Stand

Guides on safely lifting the motorcycle with a stand.

11.2 Removing the Motorcycle from the Lift Stand

Details removing the motorcycle from the lift stand.

11.3 Bleeding the Fork Legs

Instructions for bleeding the fork legs, likely for air or fluid.

11.4 Cleaning the Dust Boots of the Fork Legs

Guides on cleaning fork leg dust boots to prevent seal leaks.

11.5 Removing the Fork Protector

Details removing the fork protector.

11.6 Installing the Fork Protector

Guides on installing the fork protector.

11.7 Removing the Fork Legs

Details removing the fork legs.

11.8 Installing the Fork Legs

Guides on installing the fork legs, including triple clamp torques.

11.9 Removing the Lower Triple Clamp

Details removing the lower triple clamp.

11.10 Installing the Lower Triple Clamp

Guides on installing the lower triple clamp, including bearings.

11.11 Checking the Steering Head Bearing Play

Explains how to check steering head bearing play for safe handling.

11.12 Adjusting the Play of the Steering Head Bearing

Guides on adjusting steering head bearing play.

11.13 Greasing the Steering Head Bearing

Details greasing the steering head bearing.

11.14 Removing the Start Number Plate

Guides on removing the start number plate.

11.15 Installing the Start Number Plate

Guides on installing the start number plate.

11.16 Removing the Front Fender

Details removing the front fender.

11.17 Installing the Front Fender

Guides on installing the front fender.

11.18 Removing the Shock Absorber

Guides on removing the shock absorber.

11.19 Installing the Shock Absorber

Guides on installing the shock absorber.

11.20 Removing the Seat

Details removing the seat.

11.21 Mounting the Seat

Guides on mounting the seat.

11.22 Removing the Air Filter Box Cover

Details removing the air filter box cover.

11.23 Installing the Air Filter Box Cover

Guides on installing the air filter box cover.

11.24 Removing the Air Filter

Guides on removing the air filter.

11.25 Installing the Air Filter

Guides on installing the air filter.

11.26 Cleaning the Air Filter and Air Filter Box

Details cleaning the air filter and box.

11.27 Removing the Main Silencer

Guides on removing the main silencer.

11.28 Installing the Main Silencer

Guides on installing the main silencer.

11.29 Changing the Glass Fiber Yarn Filling of the Main Silencer

Details changing the silencer's glass fiber filling.

11.30 Removing the Right Side Cover

Guides on removing the right side cover.

11.31 Installing the Right Side Cover

Guides on installing the right side cover.

11.32 Removing the Fuel Tank

Details removing the fuel tank.

11.33 Installing the Fuel Tank

Guides on installing the fuel tank.

11.34 Checking for Chain Dirt Accumulation

Guides on checking the drive chain for dirt accumulation.

11.35 Cleaning the Chain

Details cleaning the drive chain.

11.36 Checking the Chain Tension

Guides on checking drive chain tension.

11.37 Adjusting the Chain Tension

Details adjusting drive chain tension.

11.38 Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide

Guides on checking drive components for wear.

11.39 Checking the Frame

Details checking the frame for cracks and deformation.

11.40 Checking the Swingarm

Guides on checking the swingarm for damage.

11.41 Checking the Throttle Cable Routing

Details checking throttle cable routing.

11.42 Checking the Rubber Grips

Guides on checking handlebar rubber grips for damage.

11.43 Adjusting the Basic Position of the Clutch Lever

Guides on adjusting clutch lever position.

11.44 Checking/Correcting the Fluid Level of the Hydraulic Clutch

Details checking and correcting hydraulic clutch fluid level.

11.45 Changing the Hydraulic Clutch Fluid

Guides on changing hydraulic clutch fluid.

12 BRAKE SYSTEM

12.1 Checking the Free Travel of the Hand Brake Lever

Guides on checking hand brake lever free travel.

12.2 Adjusting the Basic Position of the Hand Brake Lever

Details adjusting hand brake lever position.

12.3 Checking the Brake Discs

Guides on checking brake disc wear.

12.4 Checking the Front Brake Fluid Level

Guides on checking front brake fluid level.

12.5 Adding Front Brake Fluid

Details adding front brake fluid.

12.6 Checking the Front Brake Linings

Guides on checking front brake linings.

12.7 Changing the Front Brake Linings

Details changing front brake linings.

12.8 Checking the Free Travel of Foot Brake Lever

Guides on checking foot brake lever free travel.

12.9 Adjusting the Basic Position of the Foot Brake Lever

Details adjusting foot brake lever position.

12.10 Checking the Rear Brake Fluid Level

Guides on checking rear brake fluid level.

12.11 Adding Rear Brake Fluid

Details adding rear brake fluid.

12.12 Checking the Rear Brake Linings

Guides on checking rear brake linings.

12.13 Changing the Rear Brake Linings

Details changing rear brake linings.

13 WHEELS, TIRES

13.1 Removing the Front Wheel

Guides on removing the front wheel.

13.2 Installing the Front Wheel

Guides on installing the front wheel.

13.3 Removing the Rear Wheel

Details removing the rear wheel.

13.4 Installing the Rear Wheel

Guides on installing the rear wheel.

13.5 Checking the Tire Condition

Guides on checking tire condition.

13.6 Checking the Tire Air Pressure

Details checking tire air pressure.

13.7 Checking the Spoke Tension

Guides on checking spoke tension.

14 ELECTRICAL SYSTEM

14.1 Removing the Battery

Guides on removing the battery.

14.2 Installing the Battery

Guides on installing the battery.

14.3 Recharging the Battery

Details procedures for recharging the battery.

14.4 Changing the Main Fuse

Guides on changing the main fuse.

15 COOLING SYSTEM

15.1 Cooling System

Describes the cooling system operation and components.

15.2 Checking the Antifreeze and Coolant Level

Guides on checking antifreeze and coolant levels.

15.3 Checking the Coolant Level

Details checking the coolant level in the radiator.

15.4 Draining the Coolant

Guides on draining the coolant from the system.

15.5 Refilling with Coolant

Guides on refilling the cooling system with coolant.

16 TUNING THE ENGINE

16.1 Checking the Play in the Throttle Cable

Guides on checking throttle cable play.

16.2 Adjusting the Play in the Throttle Cable

Details adjusting throttle cable play.

16.3 Setting the Characteristic Map of the Throttle Response

Guides on setting engine response maps using guide plates.

16.4 Changing the Mapping

Explains how to change engine mapping using the Map-Select switch.

16.5 Adjusting the Idle Speed

Guides on adjusting engine idle speed.

16.6 Teaching the Throttle Valve Position

Details teaching the throttle valve position to the control unit.

16.7 Checking the Basic Position of the Shift Lever

Guides on checking shift lever basic position relative to rider's boot.

16.8 Adjusting the Basic Position of the Shift Lever

Details adjusting shift lever basic position.

17 SERVICE WORK ON THE ENGINE

17.1 Changing the Fuel Screen

Guides on changing the fuel screen.

17.2 Checking the Engine Oil Level

Guides on checking engine oil level.

17.3 Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen

Details changing engine oil, filter, and cleaning the oil screen.

17.4 Adding Engine Oil

Guides on adding engine oil.

18 CLEANING, CARE

18.1 Cleaning the Motorcycle

Provides instructions for cleaning the motorcycle safely.

19 STORAGE

19.1 Storage

Guides on preparing and storing the motorcycle for longer periods.

19.2 Putting into Operation After Storage

Details steps for putting the motorcycle back into service after storage.

20 TROUBLESHOOTING

21 BLINK CODE

22 TECHNICAL DATA

22.1 Engine

Provides specifications for the engine.

22.2 Engine Tightening Torques

Lists tightening torques for engine components.

22.3 Capacities

Lists fluid capacities for engine and cooling system.

22.4 Chassis

Provides specifications for chassis components.

22.5 Electrical System

Lists specifications for the electrical system.

22.6 Tires

Lists tire specifications.

22.7 Fork

Provides specifications for the fork.

22.8 Shock Absorber

Provides specifications for the shock absorber.

22.9 Chassis Tightening Torques

Lists tightening torques for chassis components.

23 SUBSTANCES

24 AUXILIARY SUBSTANCES

25 STANDARDS

26 INDEX OF SPECIAL TERMS

27 LIST OF ABBREVIATIONS

28 LISY OF SYMBOLS

28.1 Yellow and Orange Symbols

Explains the meaning of yellow and orange warning symbols.